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Starlinger loom parts

(17 products available)

About starlinger loom parts

Types of Starlinger Loom Parts

The Starlinger loom parts include several key components that help to build robust industrial looms used for weaving applications. The looms used in the textile industry use numerous loom components, such as the beam, warp, reed, shuttle, heddles, harnesses, take-up roll, couching belts, and looms feeding and recovery systems.

  • Heddles and harnesses:

  • The heddles are long lines that support the yarn. They are usually made of strong and durable materials like nylon or polyester. Heddles come in different sizes and dimensions to support various types of yarn. Heddle replacement is an important part of loom maintenance. Harnesses, on the other hand, are frames bearing the heddles. They control the yarn's position during weaving. Depending on the design of the loom, the harnesses may come in different shapes and sizes.

  • Reed:

  • The reed is a comb-like component found in the loom that helps to space out the warp yarns and push the weft yarns into place to create the woven fabric. The warp yarns are the vertical threads on the loom, while the weft yarns are the horizontal threads. Reeds come in different row sizes and can be made from metal, fiberglass, or plastic materials. The reeds should be routinely cleaned to remove any debris, dust, or fibers that may accumulate during the weaving process.

    Shuttles

    The shuttle incorporates the weft yarn into the weaving process. It is a small instrument that is generally thrown or passed through the warp threads. The warp threads are the vertical threads that are fixed in place on the loom. Just like the heddles, weft yarn can also come in various types and sizes. However, unlike the heddles, the shuttles may be made using wood, plastic, or metal. They may come in different shapes and sizes to accommodate a specific type of fabric.

    Beam and drape:

    The beam is the section of the loom where the warp yarn starts. It's usually located at the back of the loom. The warp yarns are the yarns vertically arranged on the loom. The weave pattern is often tightly fitted to facilitate heavy-duty use. On the other hand, the take-up roll stores the finished fabric. It is usually located at the bottom of the loom. Depending on the type of loom, the take-up rolls can come in various shapes and sizes.

    Other Starlinger loom parts include the drive system, let-off, and pick-up system. The drive system incorporates various mechanisms to let the shuttle propel its parts. It includes the belts, clutches, bearings, and gears. The let-off system includes the warp beam, detanglers, guides, and tensions. It lets the warp yarns off the beam and into the weaving area. On the other hand, the pick-up system retrieves the weft yarn from the shuttle and inserts it into the weave.

Specifications & Maintenance Starlinger Loom Parts

Specifications

  • Sizes: Starlinger looms come in different sizes, which are generally measured by the diameter and height of the loom. Various size combinations can produce different amounts and widths of star-shaped bags.
  • Gauge: The gauge refers to how fine or coarse the woven pattern is. Starlinger looms usually have several gauges for customers to choose from to meet different product requirements and market needs.
  • Material Compatibility: Starlinger looms can adapt to various raw materials, including polypropylene (PP), polyester (PET), and other plastic tapes and filaments. The adaptability to materials ensures that different kinds of plastic can be woven into quality products.
  • Production Speed: This refers to the speed at which the loom weaves star-shaped bags. It is usually measured in meters per minute or pieces per hour. A higher production speed can help increase production efficiency.
  • Power Requirements: This refers to the power needed by the loom, usually measured in kilowatts (KW). Different models may have different power requirements, which enables them to operate at various capacities and speeds.

Maintenance

A regular Starlinger loom parts maintenance schedule is important to keep the machine's performance and prolong its service life. Here's a general maintenance and repair schedule:

  • Daily Check and Maintenance: Check if the fasteners are loose and make sure they are fully tightened. Inspect belts, chains, and other transmission parts to ensure they are not worn or loose and make appropriate adjustments or replacements as needed. Clean the surface of the machine and remove any dust and debris. Conduct lubrication for key parts per the specified lubrication points and lubricants. Check and ensure that the power supply and electrical wiring of the loom are safe and reliable.
  • Weekly Maintenance: Clean the filter and circulating oil tank of the motor to ensure the motor works properly. Lubricate and clean the tools and equipment used for the maintenance of the looms to ensure their usability and effectiveness.
  • Monthly Maintenance: Inspect belts and chains for wear and tear. Adjust tension and alignment as needed. Lubricate all moving parts of the loom per the manufacturer's instructions. Replace lubricants in oil tanks or bearings as required. Check the electrical system of the loom, including wiring, terminals, and contacts, to ensure they are secure and free of corrosion or looseness. Conduct a comprehensive inspection of key components of the loom, such as gear sets, bearings, etc. Check for wear, damage, or abnormalities, and resolve any issues as required.
  • Regular Cleaning: Clean the dust and debris on the surface of the looms to avoid affecting the machine's heat dissipation and performance. For some parts that are not easily cleaned, use compressed air to blow the dust and debris away.

Scenarios of Starlinger Loom Parts

Starlinger loom parts play a key role in the operations of various industrial businesses. Some of the key applications are as follows:

  • Industrial Weaving Machines

    Starlinger looms are primarily used for weaving industrial bulk bags. With the aid of Starlinger loom parts, they will be able to weave bags for the agricultural, chemical, construction, and food industries, which are extremely durable, secure, and capable of withstanding various complexities.

  • Textile Weaving Looms

    Textile components such as warping beams are applicable in home and commercial settings. Weaving machines still rely on looms to make different types of textiles. This includes curtains, apparel, rugs, upholstery, and other textile-related products.

  • Specialized Weaving Looms

    Specialized Starlinger loom parts allow unique weaving capabilities. An example of this is the looms that weave tightly knitted petrochemical or fiberglass fabrics. Such materials require specialized looms to meet precise industry needs.

  • Composite Weaves

    Composites require specific Starlinger loom parts to weave complex reinforcement fabrics. These usually consist of carbon, glass, or aramid fibers. The components are made to create high-performance composite materials that are applicable in aerospace, automotive, and construction applications.

  • Architectural Weaves

    Architectural weaves refer to beautifully functional architectural components. This weaves include translucent bags or ones that will produce mesh used for facades, shading systems, and other architectural solutions. Starlinger parts are ideal for precision control required to create such architectural weaves.

  • Infrastructure Weaving Projects

    Infrastructure projects usually require heavy-duty machinery. Starlinger loom parts are applicable in the production of safety and infrastructure materials such as geotextiles, which are used for land stabilization, drainage, and soil reinforcement.

How to Choose Starlinger Loom Parts

It is normal for looms to need Starlinger loom parts over time. This happens because of continuous wear and tear, especially after constant use over many years. When weaving industrial-grade materials like sacks, a lot of effort and pressure are applied, which can damage the parts. However, the machine can continue serving its purpose effectively with the right replacement parts.

Replicas can ruin the entire loom by causing damage to other existing parts. Real Starlinger loom replacements will fit perfectly and work as designed. Original parts provide the same level of efficiency, functionality, and quality as the old ones. They will weave products of the same standard without compromising strength or quality.

Before purchasing the needed replacements, conduct a detailed inventory assessment of all the damaged or worn-out parts. Find out the specific part numbers or names used to identify each piece. This list should include shuttle boxes, shuttle box springs, shuttles, crank shafts, crank shaft bearings, woof gears, loom gears, heddles, heddle pulleys, drive belts, drive belt pulleys, flywheels, flywheel bearings, shuttle hooks, and shuttle hook springs.

Next, look for Starlinger loom parts suppliers with a good reputation and solid track record. These sellers will have extensive experience in the industry. They will specifically sell Starlinger loom parts, ensuring that all their inventory is genuine and sourced directly from the manufacturer. Check their customer service and support options. The staff should be knowledgeable and experienced in the field to provide additional guidance in case more information is needed when making a purchase.

It is also important to know which loom the defective parts are in. During the assessment of what parts need to be replaced, it is critical to note the specific type of loom as Starlinger produces a wide variety. The Cornelia looms weave light to medium products like agricultural and industrial sacks and fabrics. The specific original parts will be needed if the Cornelia loom is used. Other light to mid-range looms include the Starlinger Classic Loom and the Starlinger Nativa Loom.

The Rialta, on the other hand, is designed to weave heavy-duty materials like big bulk agricultural and industrial sacks, heavy-duty wrapping, and tubing. It is important to note that the Rialta loom also comes in three different variants: 1, 2, and 3. The specific variant will have to be known so that replacements can be ordered for the shuttle, gears, flywheel, shuttle hooks, drive belts, and more.

Starlinger loom parts Q & A

Q: What is the purpose of a loom shuttle?

A: A loom shuttle carries the weft thread back and forth across the loom. In looms that weave in the traditional manner, the shuttle may be thrown, drawn by the motion of the warp threads, or pushed through manually. In some modern looms, the shuttle is replaced by a shuttle-less device that applies the weft thread in a different manner.

Q: What is a loom reed?

A: The loom reed resembles a comb and has individual strands called dent. The loom reed's task is to separate the warp threads so that the weft threads may fit in between with the right density to produce a fabric of the desired texture and tightness. The loom reed pushes the completed cloth and woven fabric in the direction of the loom's front part.

Q: What does loom warping mean?

A: Loom warping is the process of making and attaching the lengthwise threads of the warp on a beam. The warp threads are parallel threads that form the foundation of the weave. Loosely spaced threads are used in the warping process to allow for the weaving procedure, where the warp threads are tightly packed.

Q: What is the function of the loom beam?

A: A beam on the loom serves two purposes: it holds the loom's warp threads, and through rotational movement, it assists in changing the position of the warp threads on the part of the loom where weaving occurs.