Roti dough maker machine

Types of Roti Dough Maker Machines

The roti dough maker machine can be divided into three main categories based on the operational mode, capacity, and design and functionality.

• Based on operational mode: The first type is the automatic and semi-automatic machine. The automatic machine comes with a large capacity, and it can make a large number of rotis without stopping. The work is done quickly by pressing buttons or plugging the machine into the socket. On the other hand, the semi-automatic roti dough maker requires some manual assistance to churn out the stables.
• Based on the capacity: Industries or commercial kitchens use the large-capacity roti maker machines. These machines have bigger bowls, allow a lot of dough to be made at once, and easily produce many rotis. Smaller-capacity machines are more common in homes and smaller kitchens. They take up less space and can make just a small number of rotis at a time, which is enough for everyday use.
• Based on the design and functionality: The tabletop roti dough maker is prevalent in home kitchens because it is compact and takes up very little space. It can be kept on the countertop or stored upright in a cabinet when not in use. The industrial model is large and heavy so that it can withstand heavy use in commercial spaces. This model has more significant areas to knead dough and press out flatbread. Finally, the hydraulic or mechanical press operates by either pressing the dough with a lever/hands or employing hydraulic power to flatten the dough evenly and uniformly. Many modern hydraulic presses feature electronic controls or preset programs that allow for precise control of pressing time, pressure, and thickness.

Specification and maintenance of roti dough maker machines

The main parts of a chapatti dough maker machine and their specifications include the hopper, mixing pan, mixing motor, kneading blade, outlet, and power source.

• Hopper: The hopper of a rotimatic dough maker has a large storage area for flour. It releases flour into the mixing pan based on what the recipe requires. The capacity of the hopper is about 15 to 20 kg, which can produce around 1,000 to 1,500 chapattis in a day.
• Mixing pan: This pan combines water and flour to create dough. Mixing pans can be circular or oval and are usually made of food-grade stainless steel. The pan's diameter is roughly 300–500 mm, and its depth is 100–300 mm. The mixing pans of some advanced machines have temperature control features that can cool or heat the dough mixing area to change the consistency of the dough.
• Mixing motor: The mixing motor's power determines how quickly and smoothly it can mix flour and water. A 1-horsepower mixing motor is common in many machines. It can effectively knead the dough with uniform consistency.
• Kneading blades: The mixing motor spins the kneading blades. The shape and size of these blades vary in different machines. They are made of anti-stick stainless steel, which stops the dough from sticking. Two to three kneading blades are used in a roti dough maker.
• Outlet: The outlet releases the kneaded dough in the form of a large dough ball or cylinder, which can be easily used to make chapattis and other flatbreads. The outlet is usually located at the end of the mixing unit.
• Power source: Roti maker machines can be operated with manual power, termed 'manual rotating' in some machines, but electrical rotis are more popular. It is important to check the power supply before using it. Electricity is used as the main power source. The power requirements are about 1 to 2 kW, and the voltage is AC 220V.

Repair and maintenance of the roti maker machine requires specific precautions because it is used to make food. Before maintenance, it is important to ensure that the power supply has been cut off, and the relevant parts have been removed carefully. All moving parts must be checked to ensure there is no undue wear and tear or noise while working. Lubricate all moving parts with a food-grade lubricant. The stainless steel parts can be cleaned with a brush or cloth part by part. Avoid using chemicals or detergents of any kind. Only use them to clean and sanitize parts that come into contact with food. More persistent stains will require a mechanical scrapper. The machine can be cleaned as a whole with dry and wet wipes.

Uses of the roti dough maker machine

The applications of the automated roti maker machine show how widespread Indian flatbreads are across the globe. Domestic users find it convenient to use the machine to make various kinds of dough, not just for rotis but also for other baked goods such as bagels, pizza, and pasta.

Commercial enterprises benefit greatly from the efficiency and ease with which large quantities of dough can be prepared. Schools, hospitals, and other institutions like their seamless ability to provide nutritious and filling meals with minimal supervision and labor costs.

Here are some sectors that greatly benefit from industrial dough machines:

• Restaurants: Indian restaurants in particular and any eatery that serves flatbreads finds an automated dough machine indispensable. The consistent quality of the dough, the speed at which it is prepared, and the ability to create large quantities help restaurants meet demand with minimal labor.
• Hotels: Like restaurants, hotel kitchens need large quantities of dough to feed guests and visitors. An automated dough machine works perfectly here, assisting pastry chefs and kitchen staff in creating gourmet food and baked goods.
• Caterers: Catering services need efficient and cost-effective ways to provide food at large events. An industrial dough maker helps caterers prepare large volumes of roti dough quickly and easily, ensuring consistent quality and reducing labor efforts.
• Bakeries: Breads, croissants, and Danish pastry all require precise measurement and kneading of the dough. An industrial-scale dough maker can create the volume of unbaked products needed to stock retail outlets.
• Sweets and snack manufacturers: Samosas, puris, and other fried Indian snacks require a constant flow of dough to keep production running smoothly. An industrial-scale machine can ensure that workers are not idling and that production can run smoothly with its assistance.
• Higher educational institutions: Campuses that run cafeterias for students and staff can consider using one of these machines to save staff boredom and decrease the need for skills among those who work in the kitchens.
• Health care facilities: Hospitals need to provide nutritious meals to patients, and roti dough machines can help ensure a consistent supply of healthy flatbreads.
• Food trucks and stands: Small-scale food vendors in the booming street food business can also benefit greatly from a personal-sized dough maker. They are affordable and assist in creating large amounts of dough cheaply which is the ideal recipe for success.
• Frozen food companies: Ready-to-eat frozen products like parathas and rotis require consistent and high-quality dough to ensure uniformity in taste and texture. These companies can benefit from dough machines that produce large quantities of dough efficiently. Some machines come with a blast freezer for maximum versatility. This helps such companies offer a product that can compete in taste and flavor with freshly made items.
• Supermarket bakeries: Supermarkets with in-house baking facilities can use dough machines to produce a variety of baked goods, including bread, rolls, pastries, and specialty items. The machines enable supermarkets to streamline their baking operations, improve production efficiency, and offer freshly baked products to customers.

How to Choose Roti Dough Maker Machines

Some business buyers looking for commercial dough maker machines may find the following factors helpful.

• Production Volume

  For high-volume production needs, consider industrial-scale machines with larger capacities that can handle making thousands of rotis per day. Such machines come with a huge dough hopper and kneading capacity. Small-scale production machines are well-suited for restaurants, bakeries, and food stalls that make hundreds or fewer rotis daily.

• Roti Size and Thickness

  Different mechanical roti makers can produce varying sizes and thicknesses of rotis. Ensure the machine chosen can make the desired roti size and thickness. Some models also have adjustable settings to make rotis of different sizes and thicknesses.

• Roti Types

  Select a machine that can handle the specific type of dough (wheat flour or other flour) and roti (plain or stuffed) required. For non-whole wheat flour rotis, the machine must also have special features like a non-stick surface and oil dispensers.

• Automation and Ease of Use

  Depending the on requirement, choose whether to go an automated machine (fully automatic or semi-automatic) or not. An automated machine offers high convenience, while a semi-automatic or manual machine may be simpler and less costly.

• Durability and Build Quality

  When purchasing a commercial machine, it is important to consider the material and build quality. Stainless steel, aluminum, and plastic are some materials used. Plastic makes a machine lightweight, while stainless steel makes it more durable, especially for long-term use.

• Cleaning and Maintenance

  Since hygiene is paramount in food production, choose a machine that can be cleaned quickly and easily. Roti machines that have removable parts, wash, and wipe are ideal for clean and sanitary use. Roti maker machines with manual instructions can also be handy for cleaning guidance.

Roti dough maker machine FAQ

Q1: Can a commercial dough maker be used for pizza dough?

A1: Yes, the commercial dough maker can be used to make pizza dough, but some adjustments will be necessary. The pizza dough requires specific ingredients and particular mixing and fermentation processes.

Q2: How long does it take a dough maker to make dough?

A2: Generally, it takes about 5 to 10 minutes for the dough maker to make the dough, depending on the machine's speed and settings. Businesses can produce large quantities of dough in a short time using a dough maker.

Q3: Does the dough maker machine have a maximum dough weight capacity?

A3: The maximum capacity will vary depending on the specific model and design of the dough-making machine. It is essential to know the maximum capacity of the dough maker when considering it for business use.

Q4: Can the dough maker machine adds ingredients like herbs, cheese, and olives directly into the dough?

A4: Some advanced models of dough-making machines have a feature that allows adding ingredients directly to the dough. It is an excellent option for businesses that want to make specialty dough with distinct flavors and textures.