Q3110b shot blasting machine

Types of Q3110B shot blasting machines

Backed by the unique Q series design, the Q3110B shot blasting machine offers several types of machines for choice:

• Basket shot blasting machine

  For small workpieces that are easy to handle, basket shot blasting machines are popular choices. In this design, the workpiece is placed into a basket and then blasted with shots from the machine. They are well-suited for quickly and efficiently cleaning and deburring the surfaces of small metal parts.

• Hanger shot blasting machine

  Hanger Type Shot Blasting Machines are designed for workpieces that need to be suspended during the blasting process. In this case, workpieces are attached to a hanger and then blasted with shots from the machine. Hanger shot blasting machines can accommodate large and irregularly shaped workpieces that need to be hung for blasting.

• Hook shot blasting machine

  Hook type shot blasting machines are suitable for workpieces that need to be suspended from a hook during the blasting operation. Workpieces are hung on a hook and blasted with shots from the machine. Hook shot blasting machines are ideal for large and heavy workpieces that need to be blasted while hanging.

• Spinner hanger shot blasting machine

  Spinner hanger shot blasting machines are similar to hook machines, but they use a spinning hanger to hold and rotate the workpieces during blasting. This spinning action helps to evenly distribute the blasting shots over the entire surface of the workpiece for a more thorough cleaning and deburring.

• rotary drum shot blasting machine

  These feature a rotary drum that baskets are positioned in to undergo blasting as the drum rotates. Rotary basket shot blasting machines are efficient options for handling and processing multiple smaller workpieces simultaneously through the blasting procedure.

Specifications & maintenance of Q3110B shot blasting machines

Some specifications of the Q3110B shot blasting machine include the size, total power, feeding speed, blasting power, working environment, and pressure requirements.

• Q3110B Shot Blasting Machine Size: This machine is 3700 x 2600 x 2800 mm in size. The delivery chute for the machine is 3100 mm long in order to allow adequate time for the blasting effect to occur. The long delivery chute also ensures that no bottlenecks are created for the smooth functioning of the entire production line.
• Q3110B Shot Blasting Machine Total Power: The total power of the machine is 18.7 kw. This includes a 11 kw motor for driving the shot blasting machine, a 2.2 kw motor for the recycling elevator, a 5.5 kw motor for the separator, and a 0.37 kw motor for the dust collector fan. The electrical requirements of the machine are 380 v with a current of 28 a.
• Feeding Speed: The feeding speed specification ranges from 10 to 30 feet per minute corresponding to the size of the steel sections. The conveyor belt of the blasting machine has been calibrated according to this broadcasting speed. Higher or lower speeds can be achieved by adjusting the height of the rollers on which the conveyor belt is placed.
• Blasting Power: The Q3110B has a blasting power of 900 kg/hour. The blasting power of the machine depends on the number of blades on the turbine. In this machine, there are 6 turbines with 6 blades each.
• Working Environment: The working environment of the shot blasting machine must have a temperature that does not exceed 40 °C. It should ideally not be more than 2000 meters above sea level. There should not be any explosive or flammable gases in the air.
• Air Pressure Requirements: The air pressure requirement of this machine is 0.4-0.6 MPa.

Maintenance:

It is always a good idea to consult the manufacturer when learning how to care and maintain the shot-blasting machine in order to enhance its operational life. However, some general aspects of machine care and maintenance can be identified.

• The key components of the machine, such as the blast wheels, control panel, floor of the cabinet, separator, dust collector, and conveyor belt, should be inspected regularly. Any damage or missing parts should be replaced and repaired quickly.
• The moving parts of the machine should be oiled and greased as per the manufacturer's instructions to ensure smooth and hassle-free operation.
• The lining of the part that receives the blast should also be oiled regularly in order to keep the surface supple and increase its resistance to wear and tear.
• The lubrication points should also be maintained in order to ensure that both sides of the conveyor roller shafts and the gearbox are oiled properly as recommended by the company.
• Dust extraction should be systematic in order to keep the area around the blasting machine clean and prevent the build-up of dust that could pose a fire hazard. A routine check of the dust collector's function should also be done. If the dust bag is full, it should be removed and cleaned.
• The blast media must be kept clean and free of debris in order to prevent damage to the machine and ensure better blasting results. It must be stored in a dry place to avoid contamination.

Applications of Q3110B Shot Blasting Machines

Q3110B shot blasting machines are suitable for almost all metal manufacturing and construction industries. Here are some of the common applications of this particular shot blasting machine.

• Cleaning of Castings, Forgings, and Welds: These machines remove residual sand from casting, cleaning oxide scale, and flux from forged metal, and they smoothen and strengthen welded joints.
• Surface Preparation: In the construction industry, shot blasting machines are used to prepare surfaces before coating, painting, or plating. The blasting improves adhesion by creating a profile on the substrate.
• Descaling: Steel sections and plates often have scale from the hot-rolling process. Using a shot blasting machine helps eliminate such scales and results in a clean surface ready for further processing or usage.
• Rust Removal: Additionally, older metallic structures that have been exposed to the elements and develop rust can benefit from a shot blasting machine by having their surfaces cleaned and protected from further degradation.
• Strain Hardening: A few metals need to be made tougher by shot peening them in a Q3110B machine. This process alters the material's microstructure and enhances its durability and hardness.
• Cleaning and Polishing Metal Components: After manufacturing metals pieces, a shot blasting machine can be used to eliminate impurities resulting in a clean and polished metallic component. This is usually helpful in the automotive and aerospace industries where precision and cleanliness are of utmost importance.
• Restoration: When old metallic structures like bridges, boats, and buildings need to be restored, a shot blasting machine may be used to prepare the structure for repairs, coatings, and reinforcements.

How to choose Q3110B shot blasting machines

When purchasing a Q3110B shot blasting machine, there are numerous aspects for buyers to consider beyond purchasing cost.

• Floor Type

  The kind and status of the floors clients intend to treat is crucial. Industrial and commercial facilities often have heavy-traffic, concrete, or asphalt floors. They might need more robust and industrial-grade shot-blasting equipment if they plan to utilize it for significant production lines or large areas. Consider also the present floor condition, such as if it has existing coatings or varied surface deformities that need addressing. If they face mixed surface issues, select a machine with a versatile set of tools to handle different challenges effectively.

• Room Size

  The size of the work area is essential to determining the capacity and dimensions of the shot-blasting machine. A powerful machine will increase efficiency, while compactness helps in maneuverability and storage.

• An important factor

  including the kind of power source and job quality, specify the crucial components to focus on. It is vital to align the machine's specifications with the desired outcome and the type of workforce available to operate the equipment.

• Future Needs

  Consider possible future requirements to avoid purchasing a machine that's already at its limit. An employee's past experience can also affect the machine's uncomplicated usability and the need for operator training.

Q&A

Q1 What are the trends in the shot blasting machine market?

A1 The global shot blasting machine market is expected to show significant growth in the future. The market is witnessing several trends like the use of sustainable blast media, automation and integration of IoT, environmental regulations and compliance and the growth of e-commerce and supply chains.

Q2 How does the Q3110B machine function?

A2 The Q3110B shot blasting machine works in five steps as follows: loading, surface preparation, unloading, and recovery and separation of the blast media. In the process of blasting the machine's steel shots or other medias are propelled onto the surface of the target using either centrifugal or pressure blast turbines. The shots impact the surface of the target blasting away contaminants. The process is repeated until the desired level of surface preparation is achieved.

Q3 Which industries use shot blasting machines?

A3 The industries that use shot blasting machines are aerospace, automotive, metal construction, marine, oil and gas, infrastructure, defense and semiconductor manufacturing industries. Industries like these ones invest in purchasing shot blasting machines in bulk.

Q4 What are some alternative treatments to shot blasting machines?

A4 Some alternative treatments to shot blasting machines are acid pickling, thermal de-scaling, wire brushing, power, and hand-tool treatments. Vacuum blasting is another alternative to shot blasting that is commonly used when a high level of cleanliness is required.