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Cebora plasma cutting torches have several types, all offering incredible flexibility and ease of use. Since they employ gas as a cutting medium, they can cut various types of metals. They are, therefore, an ideal investment for someone who wants to cut different kinds of metals. Here are their various types:
Plasma cutting torch cebora 130
The Cebora 130 is an advanced plasma cutter with a Vario-speed function to set amperage from 20-130A, allowing the user to cut metals from 1-10mm. It has a pilot arc system for smooth ignition, which increases productivity and reduces tungsten pollution. The lightweight, portable plasma cutter is ideal for workshops, industries, and construction sites.
Plasma cutting torch cebora 161
The Cebora 161 runs on 230V/15 AMP power, ideal for mobile and DIY use. It can cut up to 8mm and has power settings from 20-160A for diverse metal thicknesses. Its compact design makes it easy to transport, suitable for construction or repair.
Plasma cutting torch cebora 201
The Cebora 201 operates between 20-200A, catering to a range of metal thicknesses from 1-15mm. Its HF-pilot arc ensures precise cutting without contact. The industrial-grade cutter is built for heavy workloads in professional environments.
Plasma cutting torch cebora 301
Cebora 301 is a powerful plasma cutter with an output range of 20-300A, ideal for heavy-duty tasks. It can cut metals up to 25mm thick. It features Vario-speed, HF-pilot arc, and a robust design for industrial use in metal fabrication.
The Cebora plasma cutting torch is extremely useful in many industrial settings, making it versatile in metalwork. Below are its various applications:
Manufacturing Industry
Cebora plasma cutting torches are widely employed in manufacturing for cutting stainless steel, aluminum, and other alloys. Their precision aids in shaping metal components used in machinery, automotive parts, and construction materials. The ability to cut varying thicknesses makes them indispensable for tasks ranging from making intricate gear parts to heavy structural elements.
Heavy Industry
Cebora's plasma cutting torches assist workers in cutting and welding thick metals used in ships, oil rigs, and heavy machinery. The torches, known for their precision and ability to handle large-scale tasks, are critical for making components with exacting length and depth checks in this industry. Cebora's torches thus improve efficiency by minimizing time and material wastage in operations.
Automotive and Aerospace
In the automotive and aerospace industries, precision is essential to ensure safety. For this reason, Cebora plasma cutting torches are used to cut components with high accuracy. Whether making brackets in a vehicle or airframe components in an aircraft, their ability to handle different metal thicknesses and maintain clean edges makes them vital for quality control.
Art and Design
In art and design, Cebora plasma cutting torches cut metal for sculptures, furniture, and architectural elements. The torches allow artists and designers to experiment with intricate designs and unique shapes. This versatility enables creating innovative pieces that add a modern appeal to various spaces, be it indoor or outdoor.
Construction Industry
Again, Cebora plasma cutting torches create steel beams, cutting plates, and other critical components used in building structures in the construction industry. Their ability to cut quickly and cleanly through thick materials makes them ideal for both structural and decorative metalwork. They, therefore, improve efficiency on construction sites where time is of the essence.
IGBT Technology
The Cebora Cutting Torch incorporates IGBT technology, ensuring greater efficiency and performance. This technology reduces energy consumption while providing a stable and powerful current for precise plasma cutting. As such, the torch is able to manage varying metal thicknesses competently and this makes it an ideal tool for both professional and industrial applications.
High Duty Cycle
Cebora plasma cutting torches have good duty cycles. The duty cycle keeps the machine working without overheating. It enables long periods of continuous cutting. This is extremely useful in industries that require big jobs to be completed without taking a break. The power output varies according to the thickness of the metal cut, further increasing its versatility.
Lightweight and Ergonomic Design
The Cebora plasma cutting torch has an ergonomic and lightweight design that promotes comfortable handling during extended use. It is well-balanced and easy to grip for more control. This design minimizes operator fatigue and maximizes productivity, and the torches are used in various industries, from automotive to heavy manufacturing.
Safety First
Main safety concerns will be discussed here, starting with the need to use personal protective equipment (PPE) such as gloves, goggles, and suits to protect from hazardous working environments. Proper PPE should be worn before operating the plasma cutting torch to avoid injuries from burns, electric shocks, or other dangers.
Assemble the Plasma Cutting Torch
The next step after wearing PPE is assembling the plasma cutting torch by inserting the electrode into the torch body, followed by the tungsten carbide nozzle. Secure the parts by tightening them, taking care not to overtighten, as doing that might damage the parts. These components must, however, be in place for effective cutting.
Gas and Power Connections
Connect the gas supply to the plasma cutter, ensuring all fittings are secure. This is followed by connecting the power cable to an appropriate electrical outlet or generator that provides the required voltage. Check the voltage setting on the plasma cutter to ensure it matches the material that will be cut.
Ground Clamp Attachment
Attach the ground clamp to the metal workpiece. This ensures proper electrical conductivity and safety during the cutting process. A good ground connection prevents unstable arcs and enhances cutting precision. Never skip this step because it may affect the cutting process in so many ways.
Initial Settings
Adjust the amperage and gas flow rate on the plasma cutter according to the manufacturer's recommendations. Amperage controls power levels, while gas flow ensures proper cooling and shielding. These settings must be adjusted to ensure optimal performance when cutting different metal thicknesses.
Preparation
Assess the work area to confirm that all safety measures have been observed and that the item to be cut and the required materials are ready. Wearing protective gear, ensure no nearby flammable items before starting the cutting process.
Power On and Initial Settings Check
Switch on the plasma cutter and check if all initial settings have been properly done. Confirm the amperage and gas flow rate correspond to the material to be cut. This step is important because it ensures that the plasma cutter operates smoothly and reduces the possibility of any complications during the cutting process.
Arc Establishment
Position the torch close to the metal surface at the cutting starting point. To initiate the arc, press the torch trigger. After this, draw the torch away from the metal to establish a stable plasma arc. Maintain a proper distance to achieve clean cuts with precision. This stage is quite delicate because one wrong move can lead to improper cutting or damage to the material.
Cutting Technique
Begin moving the torch at a consistent speed to allow the plasma to penetrate the metal. Adjust the angle to maintain the required cutting width and depth. It is necessary to keep the arc perpendicular to the workpiece for a clean cut. It is also important to practice proper cutting technique because it affects the quality of the finished cut.
Routine Cleaning
One thing to always do is clean the plasma cutting torch to remove slag or metal deposits after each use. Use a soft brush or cloth to avoid damaging the components. This small maintenance task increases the torch's lifespan and prevents any performance-related issues in the plasma cutting torch.
Consumable Inspection
Next, check the torch's consumables–electrode, nozzle, and collet. Look for signs of wear or deterioration. Replace worn parts with new consumables to maintain cutting efficiency. Poor-quality consumables affect the cutting quality, so do not neglect to inspect them.
Cooling System Maintenance
Ensure that the cooling system, if available, is free of debris and well-functioning. Check for fluid leaks or blockages that might hinder the torch from cooling properly. An efficient cooling system prevents overheating and reduces damage to the torch because it maintains optimal operating temperatures.
Gas and Electrical Connection Check
Periodically inspect gas hoses for cracks or signs of wear and ensure proper gas flow. This is followed by checking electrical connections for corrosion or looseness. These checks ensure a stable arc and efficient plasma cutting.
Storage
Store the plasma cutting torch in a dry, dust-free environment when it is not in use. Keep it in a protective case to prevent damage to its components. Proper storage protects the torch from environmental factors that could reduce its functionality.
Professional Servicing
The other point is that any major repairs or internal component servicing should be done by a professional technician. Don't try to open the machine and service the parts. It may cause more harm than good if novices attempt to repair the machine. Instead, contact professionals for any servicing. That way, the torch remains in good condition for a longer time.
Connections Check
Always check that gas and electrical connections are secure before starting to ensure proper functionality. Loose connections pose electrical hazards and affect cutting performance. Secure these connections to prevent potential arc instability or gas leaks, which may cause safety problems for the end user.
Correct Settings
Always wear PPE, including gloves and a shield, and set the plasma cutter to the correct amperage according to the material to be cut. This prevents injury from arc contact and agrees ensures smooth operation of the equipment. It ensures that neither the PPE nor the settings will cause any harm to the operator. The proper setting will protect the operator from electric shock, plasma burns, or flying metal shards.
Grounding Clamp Check
As discussed earlier, attaching the grounding clamp to an unpainted surface helps prevent electrical shocks. It also ensuresthat the plasma arc remains stable throughout the cutting process. This grounding further decreases the chances of arc flashback. In addition, it supports optimal plasma cutting because it minimizes interruptions in the cutting process.
Operating Area
Maintain a clean and free area around the working area to eliminate fire hazards. Avoid flammable substances because the plasma arc is incredibly hot and can ignite nearby materials. Noise and fume ventilation in the area promotes respiratory safety and reduces the risk of fire or explosion. Proper cleaning eliminates potential ignition sources and reduces risks to the operator.
Adequate PPE
PPE like protective eyewear, gloves, and flame-resistant clothing reduce exposure to sparks, slag, and harmful radiation. They are a requirement in plasma cutting because they come in handy while ensuring the safety of the plasma cutter. PPE protect cuts and burns. Protective gear minimizes the risk of injuries, allowing the operator to work safely without fearing electric shock, burns, or eye damage.
A1: Plasma cutting is a preferred method because it cuts quickly and offers great precision. It also works on many different materials and thicknesses, making it versatile.
A2: The Cebora plasma cutting torch is able to cut through stainless steel, aluminum, copper, and other conductive materials with various thicknesses. It uses gas to cut, after all, and this gives it versatility when it comes to metals.
A3: To do plasma cutting safely, proper ventilation must be practiced, PPE worn, and flammable materials kept out of the work zone. Then, grounding clamps should be used to prevent electric shocks and ensure stable plasma arcs during metalwork.
A4: Regular maintenance ensures LPTs operate at maximum efficiency. This includes cleaning the machine to remove slag, inspecting consumables, and checking for wear and tear to prevent breakdowns.
A5: The duty cycles of Cebora plasma cutting torches are high, enabling working without overheating for long-cutting sessions. This reliability makes them a great choice for heavy industrial work.