Pipe rotating table

Types of Pipe Rotating Tables

A pipe rotating table is a sophisticated piece of machinery that comes in various types to meet different needs and industrial requirements. All of them transfer objects of various sizes and weights to various locations by rotating, including barrels, tubes, and pipes.

• Electronic Pipe Rotating Tables

  A motor is used in the electrical pipe rotating table to achieve perfectly controlled speeds and perpetual rotation. This type of table is perfect for welding, assembly, or inspection because it can be programmed to provide specific speeds and pause intervals. Also, it improves operator safety by eliminating the need for manual object repositioning.

• Pneumatic Pipe Rotating Tables

  The force produced by compressed air is used in pneumatic pipe rotating tables to move parts. These tables stand out for their durability and high payload capacities, which make them perfect for environments with heavy workloads. In addition, they typically feature a straightforward design that allows for rapid installation and maintenance, making them excellent options for assembly lines and manufacturing facilities that process a lot of items quickly.

• Hydraulic Pipe Rotating Tables

  Similar to the pneumatic tables, hydraulic pipe rotating tables leverage hydraulic systems to rotate pipes or objects. They offer greater control over speed. Heavy-duty pipe rotating tables that support more weight than their pneumatic counterparts are often made of steel. In particular, large pressure cylinders are used in applications involving heavy product rotation or welding.

• Mechanical Pipe Rotating Tables

  The mechanical pipe rotating tables utilize gears and levers to achieve object rotation. Although they generally have fewer payload capacities than hydraulic tables, their simplicity of design and low cost of maintenance make mechanical tables a frequent choice for workshops and small production lines. Users can quickly start up and shut down the equipment because of its uncomplicated operation, which also lowers training expenses.

Specification & Maintenance

The specifications of a pipe rotating table may vary depending on the manufacturer and model. Some key specs to note include the weight capacity, dimensions, drive system, speed range, power source, control system, and safety features.

• Weight Capacity: This refers to the maximum weight that a table can hold without getting damaged. It is usually expressed in tons. The pipe rotating tables come in different weight capacities to accommodate various sizes and weights of pipes. For instance, a 1-ton capacity table will hold pipes weighing up to one ton, while a three-ton capacity will hold heavier pipes.
• Dimensions: The dimensions of the pipe rotating tables are indicated in length, width, and height. It also varies depending the manufacturer. For instance, the dimensions of a table – 1200*800*600 - will be the exact match in inches standing at a height of 600 mm.
• Drive System: It refers to the method used to rotate the tables. Depending on the type, some common drive systems include electric motor/gears, hydraulic motors, and pneumatic motors. An electric motor/gear combination uses a motor to drive a gearbox that increases the speed of the table. However, hydraulic motors use pressurized fluid to rotate the motor, which then rotates the table. Lastly, a pneumatic motor uses compressed air to drive the motor that rotates the table.
• Speed Range: It refers to the possible speeds at which a pipe rotating table can rotate. Depending on the job being done, the speed options may be fast, slow, or moderate. The speed range for this table is usually indicated in RPM (revolutions per minute).
• Power Source: pipe rotating tables can be powered by electricity, batteries, hydraulics, or air (pneumatic). An electric table uses electricity from the wall socket to rotate pipes. Sometimes an extension cord is used to connect power to the table. Battery-powered tables rely on rechargeable batteries for power. They are used in places where electricity isn't available. A hydraulic drive system uses pressurized fluid from a hydraulic pump to rotate the table. It is common in heavy industry. In environments that require flexibility and speed, the pneumatic-powered table excels at it.

With regular cleaning, lubrication, and inspection of parts, the maintenance of a pipe rotating table is very easy. Some easy-to-do maintenance tips include:

• Clean the surface and remove pipe markings, dust, or oil after using a rotating pipe table.
• Regularly Inspect the entire machine for loose parts, leaks, or wear and tear and repair issues faced promptly.
• Lubricate all moving parts and pipes to keep them moving smoothly and quickly. Only use the recommended pipe table lubricant from the manufacturers.

Periodic deep cleaning should be done to get rid of grease or any build-up. Store a rotating pipe table in a dry place away from any harsh or extreme weather conditions.

Scenarios of using pipe rotating tables

The applications of pipe rotating tables are diverse. They are used in different industries for various purposes. Welding pipe rotators are commonly used in the welding and fabrication industry. They are used during pipelines' construction, repair, and maintenance.

Pipe rotating tables are commonly used with pipe clamping devices. Together, they ensure safe, comfortable, and accurate welding. In many welding workshops and factories, welders use the tables to rotate pipes to their desired positions and angles easily.

Rotating tables are also used in jewelry and automotive industries, where manufacturers create products with circular shapes. With the help of a pipe rotating table, welders can join and assemble the pipes easily. The tables are essential for cleaning, polishing, and coating pipe sections efficiently.

In plasma cutting workshops, welders use pipe rotating tables to achieve precise cuts. The tables support the workpieces, allowing for accurate cuts from different angles. Additionally, the tables help welder technicians carry workpieces easily during assembly.

Generally, any welding application that involves pipes with different dimensions can benefit from a pipe rotating table. With the support of fixtures and clamps, the tables hold the pipes steadily in position. They allow welders to enjoy quick and accurate welding, hence increasing productivity.

How to Choose Pipe Rotating Tables

Selecting the appropriate pipe rotating weld tables for specific requirements is crucial to ensure the machinery's efficiency and effectiveness. When choosing a pipe support, buyer needs to identify their needs to know what type of table they need. They should check the maximum load capacity of the pipe rotating table they intend to purchase. Will the projects require heavy-duty tables or lightweight rotating tables? They should also consider the pipe diameter and length, as different tables support varying dimensions. The size of the pipes to be worked on will dictate the number and size of the tables needed.

Additionally, the nature and frequency of projects should be considered. If engaged in frequent heavy-duty projects, a high-quality, premium tables are required. Furthermore, worktable height is also an important consideration, as the tables are meant to assist welders in positioning their workpieces at a convenient height. Welders who work with pipes of varying heights should choose height-adjustable tables for versatility. Equipments with multiple speed settings provide versatility to handle different types of projects, while those with reversible rotation allow workpieces to be accessed from various angles without moving them.

For businesses dealing with tight welding deadlines, the speed at which the table rotates and accelerates is critical. Fast rotation speeds increase productivity and efficiency. Those with clamping or fastening methods provide secure workpiece support. The clamps can be used to hold workpieces of different shapes and sizes, while the T-slots offer a versatile and adaptable clamping solution for irregularly shaped workpieces. The quality, style, and material of the weld support should also be considered when purchasing. Welders should choose tables that can withstand high temperatures and resist sparks, slag, and other welding debris, as well as those with heavy-duty steel construction that provide stability, durability, and a long service life.

Apart from the type of pipe support required, users should also familiarize themselves with the maintenance tips for the support tables. Buyers should choose tables that require minimal maintenance. This is crucial for people who have the skills required to use the pipe support but lack the knowledge necessary for maintenance. The type of adjustable pipe support will also influence the purchasing decision. Likehandyman, customers will only need a few supports to get the job done.

FAQ

Q1: What is a pipe rotating table used for?

A1: A pipe rotator is widely used in the pipe industry. It is mainly used to assist welding pipes in various positions, especially overhead and vertical positions. However, with the continuous development of technology, the applications of pipe rotating tables are increasing.

Q2: What are the advantages of a pipe rotation table?

A2: A pipe rotating table provides several benefits to users. Firstly, it enhances productivity and efficiency by reducing the time used to set up workpieces. Secondly, it improves the quality of welds by assisting welders to make faster and accurate welds. Thirdly, it minimizes operator fatigue. This is made possible by reducing awkward body movements and positioning the workpiece in a comfortable welding position.

Q3: Can pipe rotation tables be customized for specific applications?

A3: Yes, one of the main benefits of a pipe turning table is that it can be customized to meet specific applications or requirements. Suppliers can customize features such as size, weight capacity and control systems to create an ideal rotation table for a particular application.