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Machines that are designed to bend pipes and tubes, especially those made of materials like stainless steel, come in various types. Each type is engineered to perform a specific bending operation. Out of these, the pipe bending machine 60mm is the biggest.
Hydraulic Pipe Bender Machine:
Hydraulic pipe bending machines use hydraulic force to bend pipes and tubes. They are versatile, precise, and can handle various materials. These machines have a bending accuracy of about ±1° to ±3°, and the bending radius is usually R≥1D (D represents the diameter of the pipe).
Manual Pipe Bender Machine:
Manual bender machines are operated by hand using levers and handles for bending pipes. They are more affordable than hydraulic or electric models but require more physical effort and may offer less precision. The accuracy of a manual bender machine is usually ±2° to ±5°.
Electric Pipe Bender Machine:
Electric pipe bending machines are a kind of bending machine that utilizes electric motors. They are easy to operate and go at a faster speed. However, it may not always be able to provide high torque and force. The bending accuracy is about ±1° to ±2°.
Roller Pipe Bender Machine:
As the name implies, a roller pipe bender employs three rollers to bend pipes and tubes. They are suitable for bending operations that are less complex. With the help of a CNC controller, one can achieve a higher precision. The conventional bending accuracy is about ±2° to ±5°.
Die size: The die sizes of pipe bending machines usually vary according to the specifications of the machines. They may range from 60mm, which is equivalent to 2.36 inches, and may go up to larger sizes.
Weight: The weight of pipe-bending machines also varies depending on the type and specification of the machine. For instance, a 60mm mechanical machine weighs approximately 600kgs, while a 60 mm electric machine weighs around 1,000kgs.
Power: The power of a pipe-bending machine is usually measured in Kilowatts (KW). Generally, pipe bending machines have varying powers.
Material: The material of the machine may vary according to its type. For instance, electric machines are made of metal and high plastic; mechanical machines are constructed with cast iron and are more massive than electric machines, and hydraulic machines have greater pressure power.
Speed: The bending speed of the machine measures how fast the machine can handle pipes. The max speed may vary but is usually less than 12-13 rpm.
Controls: These features are crucial in handling the machines, ensuring safety and durability, and preventing environmental pollution and accidents. The control system regulates the bending angle, speed, and precision. Pipe bending machines have various control systems, which can be manual or digital, computerized, etc.
Lubrication: Regular lubrication of machine parts is essential. This prevents early wear and tear, ensuring that the parts move smoothly, prolonging the life and functionality of the parts.
Cleanliness: Keeping the machine clean from dust and debris helps maintain its functioning. The operator can wipe off dirt and dust, especially on electric machines, and use an air compressor to blow off any remaining dust particles.
Check for damages: Users should inspect machines for any signs of damage that may impede the performance and functionality of the machine. Strain, tear, and damage should be repaired immediately so that they do not develop into larger issues that require costly repairs.
Service: Occasionally, the machines should be serviced by a professional. This is because the bending machines entail more complex parts that require expertise to know exactly what needs to be serviced.
Safety: Users should always ensure that the bending machine is in the proper shape to prevent accidents. Damages should be repaired immediately, and service should be prioritized.
The 60mm pipe bending machine has numerous applications across industries. Here are some of the uses of the pipe bending machine with a 60mm diameter.
Architectural structures
Architects and builders use the 60mm machine to create curved components like domes, arches, and porches. The bending device is essential for making decorative structural elements that enhance the aesthetic appeal of buildings.
Automobile and transportation
The automotive industry uses the bending machine to manufacture exhaust systems, trailers, and chassis. Automakers bend pipes to create components for vehicles, such as railings, mufflers, and bicycle frames. The automotive industry aims to achieve excellent fitment, structural integrity, and streamlined airflow.
Furniture and interior design
Interior designers use the machine to make modern furniture pieces like stands and tables. Additionally, the device bends pipes to create fencing, gates, and handrails. The furniture industry aims to achieve functionality and blend beautiful with architectural elements.
Industrial equipment
Industries use the bending machine to build several equipment and machines. The devices include conveyer belts, power plants, and heating exchangers, among others. Machine operators aim to create strong and durable components that withstand high-pressure.
Marine applications
The bending machine fabricates custom pipe systems and support structures for maritime applications. Users will likely find bent pipes in boats, ships, and offshore facilities. Durable alloys with corrosion resistance typically construct marine components.
Medical equipment
Despite the pipe having a large diameter, it is still useful in making medical equipment. Medical devices that use the 60mm bending machine include surgical instruments and diagnostic equipment. Custom biomedical manufacturers use the machine to create tailored sterile pipelines.
Selecting a suitable pipe bending machine for one's business becomes easy when a few critical factors are put into consideration. The type of material the machine will work with is an important factor to consider. As stated earlier, different pipe bending machines exist, each designed to work with specific materials. Choosing a machine that corresponds to one’s pipe material is very important for smooth operation.
The frequency of use of the machine should also be considered when choosing a pipe bender. If the machine will be used often or continuously, it's best to go for models that offer high capacity and are robust enough for frequent use. Such models include the hydraulic and the mandrel machines. On the other hand, if the machine will be used occasionally, light-duty machines like the spring back and rod machines will suffice.
Considering the precision required for the bends one intends to make is also necessary when selecting a pipe bending machine. More precise bending is needed for complicated projects. In this case, a machine with a computerized control system will be more suitable. An example of such a machine is the CNC pipe bending machine. However, less accuracy is required. Manual machines will suffice.
The available space for the machine also has to be considered. Most pipe bending machines are big. Buyers must consider their workshop space and choose a machine that will fit in there without taking up too much space.
Finally, when selecting a machine, it's best first to determine how much one is willing to spend on the equipment. Machines come at different prices depending on their types and specifications. Set a budget before looking for a machine, as this will narrow the search and make it quicker.
Q: What type of bends are usually performed on pipes using a bending machine?
A: The pipe bending machine can perform several bending types on pipes, such as U-bends, J-bends, circular bends, and Z-bends. The precise type of bend will depend on the pipe's application.
Q: Can all materials be bent with a pipe bending machine?
A: No, not all materials can be bent with a pipe bending machine. Machines can bend various metals like steel, stainless steel, copper, and aluminum. Nevertheless, some materials may require a special machine or technique.
Q: How accurate are the bends made by a pipe bending machine?
A: The machine's accuracy will depend on its type and quality. Automated CNC machines are more accurate than manual machines. However, all machines can achieve high levels of precision if properly calibrated.
Q: Can a pipe bending machine be used to bend materials other than pipes?
A: Yes, in principle, the machine can be used to bend other materials, provided they are compatible with the machine. However, machines are specially calibrated to bend pipes, and the bends will not be accurate if the material is not a pipe.
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