(181 products available)
The pattern needle loom is a unique weaving machine that uses needles to weave diverse types of patterned fabrics. Its versatility makes it suitable for producing many products, including carpets, mantas, wrapping cloths, sit mats, geotextiles, decorative cloths, medical nets, clothing materials, bulkhead nets, shade nets, fruit protection nets, etc. Over time, various types of needle looms have emerged to meet different market needs.
The original needle loom:
The original needle loom weavers use a barbed needle to weave yarns or threads into the desired fabric. It usually weaves materials like fruit nets, mesh nets, bulkhead nets, etc. The fabrics are not so intricate and usually have wider holes in them. The original needle loom weaver is slower and has lower efficiency compared to modern needle looms. This is because the design does not allow for the simultaneous insertion of multiple needles. The weaver also requires a lot of manual skill and attention to achieve an average quality.
Computer-automated needle loom:
The computer-controlled needle loom automatically controls loom settings, including needle position and thread tension. This allows for precision in the weaving process and increases efficiency and productivity. The computer-controlled needle loom is suitable for weaving intricate and detailed patterned fabrics. This might include decorative cloths, patterned clothing materials, and sophisticated upholstery products. Furthermore, because of their high automation, computer-controlled needle looms generally have a higher production capacity than original looms and other modernized needle looms, making them ideal for industrial-scale manufacturing.
High-speed needle loom:
It weaves at a higher speed than traditional needle looms. This improves production efficiency and meets large-scale manufacturing needs. High-speed needle looms are suitable for commercial use and are typically employed for mass production of patterned fabrics. These looms feature an automatic shuttle-changing mechanism and a high-speed transmission system. Additionally, incorporating digital monitoring and control technologies allows for fast and efficient loom adjustments and settings.
Wide-width needle loom:
The wide-width needle loom weaves large-width fabrics. This makes it suitable for producing wide-width patterned fabrics for special uses such as upholstery, decoration, and industrial applications. Furthermore, it is capable of weaving fabrics that serve niche markets and customer demands.
Combination shuttle needle loom:
The shuttle carries the filling yarn and moves across the width of the loom under the guidance of needles that are positioned vertically. This technique unites the weft threads and warp threads to create a nice, intricate fabric with solid structural integrity. Combination shuttle needle looms are perfect for making heavy-duty canvas, fishing nets, and other complex-patterned fabrics. It boasts excellent weaving precision and speed.
Jacquard needle loom:
The jacquard needle loom uses an electronically controlled jacquard system to create intricate and exquisite patterned designs. This design gives users the option to personalize their patterns and increases the loom's design flexibility. The jacquard needle loom is great for patterned fabric projects with complicated patterns and intricate designs, such as jacquard curtains, jacquard apparel, and decorative jacquard fabrics.
Performance
Productivity is the main performance indicator. Calculated in grams, it shows the output the machine creates per hour or month. This directly affects profits.
Operating rate
This is the percentage of time the machine actually works compared to available time. A higher operating rate means more efficient use.
Applicable fabrics
It should indicate types and weights of cloth the loom can handle. This lets buyers know if the machine suits their needs.
Power consumption
Measured in kilowatt-hours, it shows electrical usage. Helping determine running costs and environmental impact.
Size
Overall dimensions of length, width, height, and weight. Indicates space requirements for installation.
Configuration and options
Describes main parts like the drive system, control, and any extra modules or upgrades that are available.
The pattern needle weaving machine needs regular maintenance to ensure it remains in good working condition and continues to produce quality fabrics. Here are some needle loom maintenance tips:
Lubricate moving parts:
Regularly oil the moving components of the needle loom, such as bearings and chains, using the right lubricant. This reduces wear and makes operation smoother.
Clear dust and threads:
Periodically clean the surface of the needle loom to remove any dust, thread scraps, and other debris. This prevents blocked mechanisms and avoids material contamination.
Check for damage:
Regularly inspect various components of the needle loom, including needles, shutter plates, shafts, bearings, and more. Look for issues like deformation, breakage, abrasion, or blockage. Fix any problems discovered to prevent secondary damage.
Pay attention to electrical parts:
Keep the electrical components of the needle loom, such as the motors, circuits, and control panels, clean and dry. Avoid exposing them to dampness or dust. Regularly check electrical connections and insulated wires. Ensure they are firmly connected and working properly.
Adjust appropriately:
Based on the fabric patterns and material requirements, appropriately adjust the tension, speed, stoppages, and other parameters of the needle loom. This helps maintain the optimum state for weaving.
The pattern loom has multiple usages. Beyond weaving fabric patterns for clothes, it has found use in other industries.
Textile and Apparel Industry
The primary use of a pattern loom is in the textile and apparel industry. It weaves intricate fabric patterns for clothes. It allows designers and manufacturers to create visually striking garments that stand out in the market. With the pattern loom, they can easily add unique designs, colors, and textures to their clothing lines.
Home Decor and Furnishings
The pattern loom is also popular in the home decor and furnishings industry. It provides a means to produce patterned upholstery and curtains. Home designers, decorators, and manufacturers use it to create elegant and stylish decorative items.
These include curtains, drapes, and blinds that enhance the beauty of living spaces. Patterned upholstery for furniture like sofas and armchairs, adds personality and charm to rooms.
Home decor products made with the pattern loom can give homes a luxe look without spending a fortune.
Automotive and Transportation Industry
The automotive and transportation industry uses the pattern loom to create interior fabrics and trims for vehicles, boats, and aircraft. The automotive industry needs durable yet stylish interior materials. Many car manufacturers look for options for their vehicles that will enhance the ride experience for customers.
With the pattern loom, automotive makers can easily have attractive seat covers, curtains, and other interior parts. These come in different colors and patterns. Comfort, luxury, and style are not wanting in vehicles designed with fabric made from a pattern loom.
Marine and Aerospace Industry
The marine and aerospace industries also find the pattern loom useful. It weaves lightweight composite materials crucial for making aircraft and marine vessels.
The pattern loom fabrication offers a flexible production method. It quickly meets the specific needs of the marine and aerospace industries. It supports the production of advanced composite materials that are perfect for enhancing the strength and performance of critical aerospace and marine components and structures.
When purchasing needle looms for business use, it is crucial to consider the machine's strength and durability. This includes selecting high-quality needle loom materials and low-maintenance machinery that can withstand the extensive use of the weaving industry. Additionally, the needle loom's flexibility and reliability is also essential. Will the machine allow for easy changes to the warp yarns and weft colors? Will it break down if a specific yarn type is used?
Needle looms that are strong, durable, and reliable can help create a consistent and high-quality product. It's also essential to have an excellent after-sales support system from the supplier. This includes training, spare parts, and technical support. Buying in bulk from a supplier who offers discounts can also help reduce overall business costs.
It may be helpful to test a few machines before purchasing them. This allows the business owner to see how easy it is to change the settings and make adjustments. It will also help the owner understand the type of customer service and support the supplier provides.
Another thing to consider is the technology and features of the needle loom. Select modern needle loom machines with digital controls and automatic features to improve efficiency and productivity. These innovations can significantly impact the production rate of the business.
Finally, the cost and value of the needle loom should be carefully considered. While a low price may be tempting, cutting costs with quality will eventually lead to greater expenses down the line. Choose a needle loom that will add value to the business and help achieve goals and objectives. This will help the business become profitable.
Q1. Can someone get customized designs with needle looms?
A1. Yes, one can get customized designs with needle looms. Needs, variations, and specifications can be discussed with the manufacturer to get a customized product.
Q2. What is the difference between a needle loom and an electronic jacquard loom?
A2. The needle loom has a simple structure, and its working principles are also relatively simple. Needle looms usually produce some high-speed products, and they are low-cost looms. On the contrary, jacquard looms have a more complicated structure because they own a distinctive system that can weave complex patterns and design according to the set programs. This system utilizes individual control of each thread in the warp, enabling it to create intricate geometric designs and mixes of colors. Moreover, jacquard looms are relatively high-sophisticated and expensive.
Q3. Can a needle loom weave more than one color?
A3. Yes, it can. If there are pattern changes in the design, it would need to replace it with a different one.
Q4. How do people change the warp and weft in a needle loom?
A4. First, loosen the warp until the desired length of the warp is available. Then, cut the existing warp and attach the new warp. After this, threads in the pattern will need to be changed by unweaving the weft and weaving in the new weft.
浙公网安备 33010002000092号
浙B2-20120091-4