Double side deburring machine

Types of double side deburring machines

A double side deburring machine is used to remove burring and roughness from both sides of the workpiece simultaneously. The word "burr" refers to the roughness or the chipping away of an object that occurs after cutting or slicing an object. Deburring refers to the process of smoothing out an object or the removal of burring and roughness from an object.

Usually, double-side deburring machines are used for industrial, commercial, or heavy-duty purposes. These machines are big and heavy and can handle large slabs of material. They also require electricity to operate as they cannot be hand-operated like manual deburring tools.

Double side deburring machines can be classified according to their methods of operation. The following are some types of double-side deburring machines:

• Drum sander: A drum sander deburring machine has sanding drums. The double side deburring drum sander machine does the same as what a drum sander does but on a larger scale with much more power.
• Spindle deburring tools: Double side deburring machines that use spindle deburring tools are very common in manufacturing industries. The machines use spindle-tools to roughen the object and get rid of uneven areas.
• Reverse sanding belts: Double side sanding deburring machines that use reverse sanding belts work in a similar way to drum sander machines. They go against the grain of the material and sand it down to make it even and smooth.
• Hob and brush: This type of double-side deburring machine uses a brush to even out the area. The brush makes consistent contact with the object in question and evens it out. This machine is better suited for uneven and delicate areas where one is worried about damaging the workpiece.
• Edge rounding wheels: These double-side deburring machines have only wheels that round edges and are not meant for straight edges.

When selecting a double deburring machine, its features and functions should be considered, along with the workpiece's material and size. Buying a deburring machine that suits needs is important as it will improve efficiency and productivity. A deburring machine that is not suited for work will only waste time and energy.

Specification & Maintenance

The specifications of double side deburring machines vary depending on the model and type. Key specifications are as follows.

• Maximum workpiece thickness: The maximum workpiece thickness for processing by a deburring machine. The value varies by model and can range from about 30mm to more than 100mm.
• Maximum workpiece width: The maximum workpiece width that a deburring machine can process is also varying, and the number can be from about 500mm to 1500mm or more.
• Feed speed: The speed at which the workpiece is fed into the deburring machine, usually expressed in mm/min or m/min. Different machines have different feed speeds, usually between 3-15m/min.
• Installed power: The power of the machine's motor, measured in kilowatts (kW) or horsepower (HP). It provides the power to the burrs, which removes burrs and improves efficiency. The power values range from 3-15kW or more depending on the model.
• Dust collection volume: Deburring machines produce a lot of dust, which must be collected immediately after its production. The volume that a deburring machine can collect dust ranges from 20-200L/min or more.
• Overall dimensions: A double-sided deburring machine's overall size includes length, width, and height. Its measurements depend upon the specifications and the model.
• Weight: The weight of a double-sided deburring machine is typically tens of kilograms. Its value varies according to the model and specification.

Maintenance

• Regular Inspection: Check the overall condition of the machine, including the burrs, belts, spray nozzles, filters, etc., to ensure that they are working properly and are well fixed, adjusted, or replaced as required.
• Lubrication: Regularly lubricate parts of the machine that need lubrication, such as guide rails and gears, to keep the machine's smooth operation.
• Dust removal: Double-side deburring machines produce a large amount of dust. It is crucial to clean and remove the dust from the machine promptly to avoid clogging up the cooling system and electric components. Use a blower or vacuum cleaner to remove dust from all parts of the machine.
• Replace Filters: Change the filters on the dust extraction systems to prevent them from being clogged up and to maintain good filtration and dust extraction effects.
• Debugging: Fix and debug the relevant parameter settings if the machine has a control system, for example, feeding speed and sanding thickness, etc. to ensure that the machine operates under optimal settings. Also, adjust the tension and alignment of the sanding belts to ensure that the sander's efficacy and service life are sustained.

Scenarios of a double side deburring machine

A double side deburring machine has various applications in different industries that involve handling and processing metal materials. Below are some of its common usage scenarios.

In the manufacturing and metalworking industries, a double side deburring machine is commonly used to process workpieces and remove burrs arising from cutting, milling, punching, and notching. Metal deburring machines help improve the quality and finish of workpieces and prepare them for further processing and assembly.

Metal deburring machines are also used in automation and line production setups. In automated production lines, a deburring machine can be integrated into existing systems to streamline processes and eliminate burrs quickly and efficiently. This helps increase production capacity, improve product quality, and reduce manual intervention.

Double side deburring machines are used in the furniture and woodworking industries to process and remove burrs from tabletops, bed boards, and other wood materials. Deburred workpieces improve hardware installation, join matching, and overall aesthetic appeal.

Metal parts and workpieces like the gears, shafts, and blanks in the automotive industry often have sharp edges and burrs that result from the machining process. A double side deburring machine helps eliminate these burrs and rough edges to improve the final workpiece's fit, assembly, and performance.

In the shipbuilding industry, a double side deburring machine is often used to process sheets, plates, and other metal components used in ship construction. Deburring improves precision, fit, and overall quality to enhance structural integrity and performance.

Double side deburring machines can be used in mold making and plastic processing industries to prepare molds and plastic materials for further processing and improve the quality of mold cavities. Deburring improves the definition and clarity of mold cavities and facilitates smooth and unhindered injection of plastic materials into the molds.

Metal stripping machines help simplify the process of preparing metal workpieces for welding. Burred and rough edges are often obstacles to achieving optimal and strong welding joints. By eliminating them, a double side deburring machine enhances the quality of welding in metal joints and improves structural integrity.

How to Choose a Double Side Deburring Machine

When selecting a double side deburring machine for purchase, it is essential to consider the level of automation in the machine, its width and material capacity, the quality of burr removal, and the maintenance requirements of the machine.

Primarily, determine if there is a need for manual or automatic feeding of the materials to be worked on by the machine. A double side deburring machine with automated feeding would be more useful in situations where large numbers of workpieces need to be processed.

Double side deburring machines have different widths and material capacities, so buyers must ensure that the dimensions of the machine they want to buy can accommodate the specific workpiece dimensions they are working on. Furthermore, different double side deburring machines are made for different types of materials, so buyers should ensure that the material they want to work on won't damage the machine.

The overall quality of burr removal also varies across machines. Some double side deburring machines employ different burr removal methods, ensuring all edges are smooth and the workpiece is top-notch. Buyers should also consider the maintenance requirements of a double side deburring machine before settling on a specific type. The maintenance requirement may include the availability of replacement parts and the need for routine servicing.

Another important thing to consider is the amount of energy the machine will consume during operation. A double side deburring machine that uses less energy will help reduce overall operating costs.

Double side deburring machine Q&A

Q1: What is the difference between a deburring machine and a deburring machine?

A1: The key differences between a deburring and a double-sided deburring machine lie in their function and structure. A single-side deburring machine typically exposes only one side of the workpiece to the abrasive or polishing media. While this may suffice for some components, it often results in uneven treatment and may necess further secondary operations to finish other sides of irregularly shaped parts accurately. In contrast, double-side deburring machines have been designed so that both sides of any given workpiece are simultaneously treated in a single pass through the machine. This provides not only a quicker means by which to achieve one's goal but also greater precision.

Q2: What materials can a double side deburring machine process?

A2: Double side deburring machines are versatile tools that can be used to remove burrs from a variety of materials. Metals such as steel, stainless steel, aluminum, brass, copper and titanium are all compatible with deburring machines. In addition, non-metallic materials like plastics, composites and wood can also be processed by these machines. Double-sided deburring devices come in different types and models to suit the specifications of the workpiece material that needs to be machined.

Q3: Can a double side deburring machine handle different thicknesses of workpieces?

A3: Yes, double side deburring machines are designed to accommodate a range of workpiece thicknesses. They can process thin sheets, thick plates, and everything in between. However, there may be some limitations depending on the specific model of the machine being used, so it is important to consult its manual or manufacturer to ensure that what will be fed into it falls within what is permissible.

Q4: Is operator training required for safe and proper operation of a double side deburring machine?

A4: Yes, operator training is very crucial for the safe and proper use of double-side deburring machines. These deburrers are complex pieces of equipment with moving parts and may pose some safety hazards if not handled appropriately or adequately understood by those who operate them. Therefore, it's necessary that operators receive training so they can be familiarized with how these machines work, thereby ensuring both effective production outcomes as well as the safety of the personnel concerned.