(981 products available)
Ready to Ship
Copper-Nickel (CuNi) Bushings
A cusn8 bushing or copper-tin bronze is a highly regarded alloy used in applications that necessitate abrasion resistance. Its opacity means that it can be further machined into many kinds of parts like plates, gears, and cams. In addition, bushed within CuNi alloys are extensively utilized in marine applications due to their superior resistance to corrosion and ability to withstand prolonged exposure to salt water.
C524 Bronze
Bronze C524 is a proprietary copper-tin alloy that contains over 80% copper. In addition because of its wear and tear appreciation, it also exhibits corrosion resistance. Hence, this makes it appropriate for a multitude of industrial applications such as bearings, bushings, and other parts exposed to severe use. Beyond this, the material can also be used in machinery parts where lubrication is often hard to find or is totally absent.
C510 Copper-Tin Bronze
C510 features exceptional strength and corrosion and wear resistance making it an in-demand choice for bushing materials. Used mainly in parts of machines that need high load bearing capacity and use over time. Examples of places where this alloy could be found include shafts, gears, and such parts as wear plates.
C503 Bronze
This kind of bronze also possesses outstanding properties appropriate for wear and tear as well as corrosion resistance. C503 bronze, which is a copper-tin alloy, also includes a minimum of 95% copper making it suitable for applications where strength is a must. In most cases, C503 is used in machinery parts such as bearings and bushings.
Aluminum Bronze (C954, C955)
Aluminum bronze contains copper and aluminum and is famous for its high mechanical strength. Further, it excels this property even at high temperatures and in hostile environments. C954 and C955 varieties include their own unique amounts of other alloying elements, which can include iron and nickel. They are mostly applied in bushings, bearings, and parts exposed to chemicals, as well as in the marine industry.
Metal Composition and Properties
The C83400 bronze bushing is an alloy made from at least 85% copper, with significant additions of tin and nickel dimensions to enhance its workability. Because of this high copper content, C83400 remains impervious to environmental phenomena such as corrosion. The inclusion of tin within the composition improves its overall strength as well as hardness. Most importantly, the addition of nickel makes a more durable, wear-resistant material. Consequently, this makes C83400 ideal for uses that are heavy.
Corrosion Resistance
C83400's corrosion resistance permits the bushing to operate in different contexts, including chemically active and salty water conditions. While C83400 is primarily a copper-tin alloy, nickel's role in refining grain structure allows enhanced immunity to pitting and stress corrosion in processes such as salt spray. These properties make C83400 suitable for industries such as marine, where components are regularly exposed to moisture with high chlorine concentration.
Applications in Machinery and Equipment
The prime wear resistance of the C83400 alloy ensures a prolonged lifespan of the bushings under tribological (friction-related) conditions. Crafted from C83400 bronze, bushings are perfect for mechanical systems where shafts or parts rotate against the other. Common places this material could be found in include mining machines, construction equipment, and even marine propulsion. Its wear-resisting properties result in a lower requirement for maintenance along with an enhancement in the efficiency of operations.
Machining and Fabrication Capabilities
C83400 is also well regarded for its superior machinability compared to slipperier metals like pure copper. Furthermore, the presence of tin within the alloy enables it to form sharp cutting edges that are useful on tools when machining it. This means it can be fabricated into complex shapes and components necessary for various industrial applications. Thus, it makes C83400 an all-around attractive material for producers who need both durability and machinability in bushings and other parts.
Cost-Effectiveness
While high-performance materials typically cost more, C83400 bronze brings together the positive aspects of strength and corrosion resistance at a relatively cheaper rate than many alternatives. Furthermore, with its durability, the total costs over time become lower because of this bushing's efficiency and minor upkeep call. Those working on budgets will thus appreciate C83400 because it delivers both exceptional valued performance and low operational costs in the long run.
Installation Precautions
Thus, whenever installing CuSn8 bushings, buyers must be extremely cautious buyers purchase non-ferrous tools and materials to handle and install the bushings. In addition, during the installation process, appropriate methods should be used by CuSn8 bronze bushings to be driven in uniformly to avoid the development of cracks due to uneven stresses. Additionally, customers should never hammer directly onto the bushing as this may lead to deformation; always use protective inserts. Finally, during the fitting process, always ensure that there is a thin layer of compatible lubricant applied to the bushing to facilitate a smooth installation.
Operating Conditions
CuSn8 bushings are designed to work in a variety of mechanical environments. Nevertheless, users have to be careful not to operate in environments with chemicals or substances that can lead to accelerated wear or corrosion of bronze. For instance, for CuSn8 bushing to be suitable for seawater use, it must be combined with components and materials that are able to resist seawater's chemical activity like nickel. Additionally, they should monitor the working temperature to make sure that it doesn't exceed the maximal recommendation because of its effect on the bushing's mechanical properties.
Maintenance Requirements
Close maintenance is crucial to ensure the longevity and performance of CuSn8 bushings. First and foremost, ensure the lubrication within the bushing is at the necessary levels at all times to reduce friction. In the event of dry running, the bushing wears out at a faster rate than normal. Buyers should be on the lookout for any signs of wear, unusual noises, or overheating as early detection helps reduce instances of equipment failure. Finally, customers should also have a qualified professional check for the possibility of any misalignment in the machinery where the bushing is used; misalignment leads to increased wear and potential bushing failure.
Compatibility Considerations
CuSn8 is a copper-tin-nickel alloy that produces a highly durable bushing material; therefore, for users to fully enjoy the benefits of CuSn8 bushings, they have to ensure proper material compatibility with the existing equipment. To do this, users should consult their equipment manufacturer for recommended bushing materials and specifications since this information is rarely given. In addition, if operating in corrosive environments or using dissimilar metals, buyers should be sure that additional protective measures are taken to prevent galvanic corrosion, which can lead to significant damage over time. Finally, if possible, users should also do a test run on a sample CuSn8 bushing in a non-critical environment to gauge its compatibility with the operational conditions and surrounding materials.
Corrosion Resistance
Bushings offer a variety of corrosion resistance due to their copper and tin make. For instance, bronze has a naturally resistant ability to withstand oxidation in moisture, thus making it suitable to use in water and chemical environments. Additionally, those alloys with nickel content improve the bitting structure and enhance resistance to pitting corrosion; therefore, they are ideal in hostile environments like marine applications.
Load-bearing Capacity
Thanks to its hardness and strength property, a bronze bushing is able to sustain higher loads at any time with minimal wear compared to other softer alternatives. This makes them perfect candidates for heavy-duty applications, whether static or dynamic. In addition, thinner C83400 bushings, because of their ability to endure torque and pressure, play a huge role in extending the lifespan of machines used in mining, construction, and other industrial activities.
Friction and Wear Characteristics
Copper-tin alloys possess low coefficients of friction, which allows for smoother mechanical movement. You will also locate that many bronze bushings feature self-lubricating properties that reduce the need for frequent lubrication. This allows a longer running period before wear in high-friction areas. Thus, their wear resistance makes them useful in heavy machinery where wear will impact efficiency and performance capability.
Compatibility with Other Materials
Unlike other metallic materials that readily bond with their counterparts, bronze bushings have a tendency to slip over neighboring components rather than weld or fuse during long-term use. This property allows other critical machine elements such as shafts to continue functioning effectively even as the bushing wears away slowly with time. In case of equipment failure, bronze is easy to separate from stuck parts. Eventually, this makes bronze bushing a cost-effective and efficient solution for repairs. Further, bronze is less likely to damage opposing surfaces as it wears.
Manufacturing and Machining
Bronze is relatively easy to machine and fabricate. This makes it possible to manufacture bushings in a diverse range of sizes and shapes to suit different applications. When contrasted with other metal alloys, bronze needs less machining effort, hence yielding more complex components without straining the manufacturer. Additionally, its recyclability feature makes it an eco-friendly option.
Because of its wear, corrosion, and tear-resistant capabilities, the CuSn8 bushing is ideal for robust and demanding environments. The bushing is self-lubricating, which makes it popular in industrial, automotive, and marine bearings.
C83400 is a bronze alloy that contains copper, tin, and nickel. Thanks to the high nickel content, it is highly resistant to corrosion and wear.
Some of the benefits include reduced friction, which translates to less wear and tear on both the bushing and the machine components; ability to operate in adverse conditions; and lower maintenance costs.
Yes, thanks to their strength, durability, resistance to wear, and corrosion, C83400 bushing plants are ideal for robust industrial, marine, and automotive applications.
Yes, they are highly machinable compared to other alloys. Their machinability also enables the manufacturer to create a variety of sizes and shapes appropriate for various applications.
The long life span they offer through reduced friction and wear, as well as their resistance to harsh environments, contribute to their cost-effectiveness. They also reduce maintenance and replacement costs, making them worth every cent.
Yes, C83400 bushing plants are highly recyclable. This is because bronze, which is the material of choice, can be reused in various applications, thus minimizing environmental impacts.
Users should consider factors such as compatibility with other materials, corrosion resistance, and the specific load and friction requirements of their application to determine which bushing is right for them.
浙公网安备 33010002000092号
浙B2-20120091-4