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A Buhler Sortex is a vital machine frequently used during final food processing stages, especially when dealing with grains. There are various types of Sortex machines, each with distinct features and technological advancements.
The Q RANGE represents the most recent evolution in optical grain sorting technology. Its enhanced illumination and contrast ratio algorithm have revolutionized the identification of defects and acceptable products, enabling the detection of even the tiniest foreign objects. One of the standout characteristics of the Q RANGE is its autofocus functionality, which allows for real-time adjustments within a predetermined sorting profile based on the variations within the product stream. This feature minimizes product loss and maximizes sorting efficiency. Additionally, the Q RANGE incorporates an advanced data capture and reporting system. This system enables users to access sorting data and performance metrics, facilitating continuous improvement and optimization of sorting parameters.
Buhler Kappa Sortexes are widely used in various industries for efficiently sorting and separating different types of products based on quality, color, size, or other specific criteria. The Kappa model offers a cost-effective entry into the world of optical sorting. It is proficient in sorting various products such as grains, seeds, dried food, and other bulk commodities. The Kappa Sortex employs precision cameras and illumination systems to identify undesirable elements within good products. The e-AI technology integrated into the Kappa model ensures user-friendliness while maximizing sorting efficiency.
Buhler VIGA is a modern rice and grain sorting machine equipped with infrared cameras that can identify both foreign colored materials (FCM) and unwanted grains by their chemical composition. This advanced capability goes beyond traditional color sorting and enables the VIGA machine to detect and eliminate undesirable grains such as weedy rice, wild rice, and other grains that may negatively impact the quality of the processed product. The incorporation of infrared technology in the VIGA machine enhances its accuracy and effectiveness in sorting rice and grains, ensuring a higher level of purity and quality control in the final product.
The performance of grain sorting machines depends on various technical parameters. Here are some key specifications to keep in mind when purchasing a Buhler Sortex or similar model:
Detection mechanism
Buhler Sortex machines use a combination of high-resolution camera sensors and illumination systems for effective sorting. Color cameras capture detailed images of the products being sorted, while near-infrared (NIR) sensors detect specific characteristics and properties of the materials. This dual-sensor approach allows for a more comprehensive analysis of the products, leading to more accurate sorting.
Opto-pneumatic mechanism
All Buhler Sortex models employ the same type of ejection system. After the product is analyzed by the cameras and NIR sensors, the decision for sorting is made. The rejected product is then precisely backlit and ejected by high-speed compressed air jets. This mechanism ensures that only the unwanted material is removed from the stream, with minimal loss of good product.
Separation capacity
The separation ability of a sorting machine tells how much mixed material it can sort in a given time. This is usually shown in metric tons per hour. The high-speed cameras and sensors in the Buhler machines can take over 100 pictures of the grains every second. This means it can sort out 5 to 10 tons of food every hour, depending on the model and setting.
Product flow
A grain vision sorter machine can handle different amounts of product depending on its design. The hopper's size, the conveyor belt's width, and the speed of the belt all affect how much input it can give. For example, Buhler's F sorters can process up to 8 tons of grain per hour. Sorters like the G model can process more due to a larger belt width.
Energy efficiency
How much electricity a grain sorting machine uses is important for its running costs. The machines are designed to use less while doing a lot of work. The exact power requirements differ for each model. For example, small models need less than 1 kW, but larger ones may need over 5 kW.
Regular maintenance is essential for the optimal performance and longevity of Sortex machines. It helps prevent breakdowns and ensures efficient sorting operations.
Weekly maintenance:
During the weekly maintenance schedule, some crucial tasks need to be done to keep the machine running well. First, all the machine's belts and chains should be checked carefully for any signs of damage or wear. This includes looking closely at the sorting belts, drive belts, and any other belts or chains that may be used in the equipment. This is an ideal time to clean the debris and dirt from the machines as well as from their surroundings. Thorough cleaning will help prevent the re-circulation of contaminants into the product being sorted. After everything is cleaned, a small amount of lubricant can be applied to the guides and chutes to ensure smooth operations. It's also essential to inspect the lighting of the machines weekly. Attention should be given to ensuring that all the bulbs are working and bright enough for proper sorting purposes.
Monthly maintenance:
Some additional tasks should be done monthly to maintain the Sortex machine. The service manual needs to be checked. It should contain important information and guidelines. The manual must be reviewed to see if any critical components or areas require special attention this month. Also, it's essential to calibrate the camera and NIR sensor monthly. This ensures that their settings are still accurate and optimized for sorting precision. Other areas that need lubricating than chutes and guides should be identified and lubricated as required. Finally, a more in-depth cleaning should be done to remove any product buildup or debris from the sorter's moving parts and surfaces.
Helping businesses understand the extensive application of the Sortex machine will enable them to identify potential market gaps and invest in the right Sortex machines. Here are some general usage application scenarios of the Sortex machine:
Food processing companies
The Sortex machine's primary application is to sort out unpuffed whole grains, oats, rice, barley, wheat, and other leguminous foods. There's an engineered Sortex machine with gentler optical grading modes that can Grade peanuts, beans, lentils, chickpeas, mustard seeds, coffee beans, berries, farm eggs, etc. The food processing industry widely uses Sortex machines to improve the quality and safety of sorted food products.
Economy of a country
High-tech Sortex machines that can even sort out maize at a high capacity per hour are essential to the economy. Countries like India, Iran, and Indonesia Sortex machines can enhance the efficiency of grain and legume processing, thereby boosting food production and contributing to the overall economic growth.
Spa and hotel industry
Sorting the right kind of rice for people who enjoy fine dining experiences in the industry and the star hotel industry is crucial to business. A Sortex machine can help nigh-quality basmati and jasmine rice kinds how to invest in rice to meet demand in this sector.
Bakery companies
All Sortex-ed grains, especially wheat, are the primary ingredients in most bakery products, like bread, cakes, chapattis, pastries, rusks, and many more. A Sortex machine can help an entrepreneur sort out the wheat and increase the flour's quality. Knowing the features of the Sortex machine will help the entrepreneur choose the right Option that can sort wheat proficiently and invest wisely.
Export companies
Coffee is a significant export commodity for many countries that invest in Sortex machines to improve their coffee's cleanliness, quality, and grade, ensuring better export opportunities. The same applies to cocoa beans, which are also high-value export products in some countries. Knowing this application will help a business buyer identify a potential market gap and invest in the right technology to achieve the desired quality.
Many businesses opt for the grain-sorting machine because it is efficient, and several factors to pay attention to before making a purchase. First, analyze the goal of the sorting facility. After this, the types of grains that need to be sorted should be taken into consideration. Sortex machines are specifically designed for certain kinds of grains and investing in a machine that has not been made for the type of will only lead to inefficiency.
The outline capacity of the machine will also be a factor. The capability of the machine needs to be matched with the expected volume of sorted grains. If the facility is small but a larger capacity machine is selected, there is likely to be a waste of energy and cost. On the other hand, if the capacity is smaller than what is needed, a backlog can be created and inefficiencies will be the result.
It would also be prudent to take a look at the technology used in the Buhler Sortex. Sorting technologies can differ from machine to machine, and a change in the quality of the outcome will be the result if the technology isn't compatible with the company's requirements. Consider the machine's energy efficiency. As more and more companies strive for sustainability and eco-friendliness, it is important to pick machines that have great energy efficiency. Finally, don't forget to assess the machine's maintenance and service requirements. Some machines are easy to maintain and have readily available service professionals while others are not, and choosing a machine with high maintenance needs can become a liability.
Q1: What is a Buhler Sortex machine used for?
A1: The Buhler Sortex machine is primarily used for sorting food products such as nuts, seeds, grains, dried fruits, beans, coffee, and dehydrated vegetables. It's also used for non-food materials like plastics, glass, ceramics, and light metals.
Q2: What are the benefits of Buhler Sortex machines?
A2: Buhler Sortex machines offer numerous benefits. They are known for their accurate sorting capabilities, which enhance product quality. They have high through-put which boosts productivity. Their automated systems ease operation, reduce labor costs, and increase efficiency. Sortex machines also have flexible processing options and adaptability to various materials. Finally, Buhler Sortex machines promote food safety by effectively removing contaminants.
Q3: Does the Buhler Sortex machine have any environmental benefits?
A3: Yes. The Sortex machines have several environmental benefits. First, improper product disposal can lead to environmental contamination. By efficiently removing contaminants, the Sortex machines protect the environment. Second, the efficient material recovery potential of the machines reduces waste by ensuring that a higher percentage of the processed material is utilized. This minimizes disposal, especially for valuable constituents. Finally, the machines' high efficiency means they consume less energy per unit of processed material, reducing the carbon footprint.
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