Automatic cutting sewing machine

Types of Automatic Cutting Sewing Machines

In modern garment manufacturing, the introduction of an automatic cutting sewing machine has improved productivity and efficiency tremendously. These machines cut multiple fabric layers with great precision and seam, saving time and reducing material wastage. Several types of automatic fabric cutting and sewing machines are commonly used in the industry.

• Automatic Straight Cloth Cutting Machine: This machine cuts straight lines using the knife cutting system. It is usually operated by hand, but an automatic version can handle cutting larger fabric quantities while achieving high accuracy. It has a wooden pad, metal base, and round knife that goes through the fabric layers.
• Multi-Layer Fabric CNC Cutting Machine: A Computer Numerical Control (CNC) automatically uses a servo motor to cut multiple layers of fabric. It creates complicated shapes and designs by following the instructions given by a computer or software. Because of its adaptability and capability of achieving precision cuts, it is appropriate for an automatic garments factory.
• Cut Puller Dogs Sewing Machine: Also known as the dog cutting sewing machine with pullers, it uses dog pullers to cut through multiple layers with precise notches or slit patterns. It has a walking foot that helps feed the fabric through the sewing machine. These machines are ideal for leather, knitwear, and low-pile carpets, to name a few applications.
• Die Cutting and Taping Machine: This machine extensively uses cutting dies which are custom-made blades used to achieve particular shapes. Cutting and taping all in one go is a great way to save time and improve efficiency. The machine cuts the fabric outlines and tapes the outlines simultaneously. They are most helpful in the garment industry for cutting and taping of fusible interlinings.
• Automated/Computerized Fabric Cutting Machine: These advanced fabric cutters offer precise cutting for various shapes, sizes, and styles of patterns. They usually include an easy-to-use operation through a computerized or digital panel. Some may come with additional CAD software to upload specific designs to be used for the cutting. Designs can be cut with laser cutters, knife cutters, or by using air pressure.

These are some of the most popular types of automatic cutting and sewing machines available. There are many other models that commercial businesses may find helpful, such as laser cutting machines or rotary cutting machines, that can also fall under the category of automatic.

Specification and maintenance of automatic cutting sewing machines

Specification

• Cutting capacity :

  The cutting capacity of an automatic fabric cutting and sewing machine refers to the maximum size of fabric that the machine can cut in one layer. Different models may have other cutting capabilities, ranging from a few inches to several feet.

• Cutting speed:

  This is the fastest time at which the machine can make cuts. It is typically measured in feet per minute or meters per minute. Higher cutting speeds can improve productivity and efficiency in the cutting process.

• Motor power:

  Automatic cutting sewing machines with greater motor strength can handle thicker materials and cut faster. The unit of power is horsepower (HP) or kilowatts (kW).

• Control system :

  A cutting machine's control system is responsible for regulating its functions. This includes a microcontroller or PLC, which determines cutting speed, accuracy, and which fabrics can be cut.

Maintenance

• Cleaning:

  Automatic fabric cutting machines have to be cleaned regularly and thoroughly with a vacuum cleaner or air compressor. Clean the waste and dust from the machine to keep the cutting system from being clogged.

• Lubrication:

  Automatic cutting machines rely on several moving parts to function. Therefore, regular lubrication is required to ensure that the machine is operating smoothly. Lubricate the moving components of the machine by applying grease or lubricant to them. This will maintain smooth movement and prevent excess friction and wear.

• Inspection and maintenance of parts:

  Users should regularly inspect key components of the cutting machine, like cutting blades and belts, to ensure they're in excellent shape. If they see any signs of wear or damage, they should fix them or replace them immediately to improve the effectiveness and precision of the cuts.

• Electrical system maintenance:

  To ensure that the cutting function works correctly, check the electrical systems, cables, and connectors to ensure they are in proper operation and that there are no loose or damaged conditions. Properly dealing with electrical connection issues can increase machine stability and safety.

Scenarios

• Apparel Manufacturing:

  In the clothing production process, automatic cutting machines are utilized for cutting large fabric pieces into smaller components such as sleeves, collars, and other clothing parts. These machines guarantee uniformity and precision in cuts, which results in the production of well-fitted garments.

• Luxury Handbag Industry:

  The luxury handbag sector heavily relies on automatic cutting sewing machines. They ensure precise and clean cuts of high-quality materials such as leather, which is necessary for creating designer bags. Impeccable cutting is essential for both the aesthetic appeal and functional integrity of these products.

• Furniture and Upholstery Manufacturing:

  In the furniture and upholstery industry, automatic cutting sewing machines are used for cutting fabrics, leathers, and other materials used for upholstery. These machines ensure accurate and efficient cutting of materials, which helps maintain consistent quality across upholstered products such as chairs, sofas, and automotive interiors.

• Car Textile Accessories and Automotive Industry:

  Automatic cutting machines play a crucial role in the car textile accessories and the automotive industry at large. They are responsible for precisely cutting materials used for car interiors, such as seats, headliners, and door panels. The accuracy and efficiency of these machines contribute to the proper fit and functionality of car accessories.

• Healthcare and Medical Clothing Sector:

  Automatic cutting sewing machines are essential in the healthcare and medical clothing sector. They ensure precise cutting of medical garments, uniforms, and scrubs. These machines help maintain uniformity and accuracy in the production of specialized clothing required for healthcare settings.

• Advertising and Promotional Materials Industry:

  Advertising and promotional materials often require precise cuts for banners, flags, and other displays. Automatic cutting sewing machines offer accurate cutting of various fabrics and materials used for these displays, ensuring a professional appearance that effectively promotes the intended message.

How to Choose an Automatic Cutting Sewing Machine

There are many options to consider when selecting an automatic fabric cutting machine for business needs. First, intended usage and capacity must be assessed. What type of materials will the machine be working on? Is stitch quality more important than speed, or vice versa? For tasks like drapery or uniform manufacturing where many layers of heavy fabric must be cut quickly, a high-speed automatic cutting machine would be ideal. In contrast, finer materials requiring intricate cutting would benefit from a slower precision model. Automatic fabric cutters come in varying sizes. A large industrial cutter may be more appropriate for an automotive factory than a small tabletop device suitable for an apparel manufacturer. Floor space must also be considered when determining what type of machine is best.

Investigate the maximum fabric ply the machine can cut. Business owners should compare this against the cutting volumes and fabric types their business uses. Look into the CAD compatibility of the device, as most designs will be uploaded electronically for cutting. Certain machines can interact with particular software, so ensuring compatible technology is essential. When selecting an automatic fabric cutter, automation features should be examined. Automatic thread trimming, fabric feeding, and tool changing are all helpful add-ons that can boost efficiency for high-production needs. Maintenance and service requirements of the machine over its lifetime must also be taken into consideration. A machine powered by hydraulics will have different servicing needs than one using a laser or air-powered systems. Cutting machine cost varies depending on energy, drive system, tools, and other specifics, so it's essential to choose a device that matches production demands to get the most value. Finally, security features like access controls to prevent unauthorized changes to cutting files or garments should also be looked into.

FAQ

Q1: What are the benefits of using an automatic cutting sewing machine in the textile industry?

A1: Automatic cutting sewing machines provide a wide range of benefits, including improved production efficiency, precise cutting, reduced labor costs, seamless integration, and enhanced automation.

Q2: Can automatic cutting sewing machines handle different types of fabrics?

A2: It depends on the specific machine model. However, most automatic cutting machines can handle a wide range of fabrics, including delicate, lightweight, knitted, non-woven, and bulk materials.

Q3: Do automatic cutting sewing machines require special installation or setup?

A3: Automatic cutting and sewing machines may require professional installation and setup to ensure proper functioning and integration with existing production lines.

Q4: What maintenance is required for automatic cutting sewing machines?

A4: Routine maintenance tasks, like lubrication, cleaning, and periodic inspections, are necessary. Moreover, automatic cutting machines are complex, so they may need occasional repairs or updates. Therefore, manufacturers' maintenance guidelines should be followed.