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AIR FILTERS are designed to remove contaminants from the air or gas that gets into the compressor. Different types of air filters for the CompAir are used to eliminate particles of different sizes.
Straw Air Filters:
They are exactly like their names suggest. On the outside, they look like straws. However, on the inside, they have a filtering element resembling a filter espresso straw. The filters have tubular forms and fit into round plastic sockets within the air filter housing. The sockets hold them into the place, ensuring a constant airflow across the compressor piston rings. They are also called ''sock filters." While Straw filters can be used in some specific situations, doing so is generally inadvisable. CompAir configured its compressors to use the straw filter as the primary filter. Using it as the primary filter is recommended because it is the final filter that protects the compressor.
Primary Air Filters:
Primary filters are used to capture large and medium-sized particles before they reach the secondary and tertiary filters. Compared to straw filters, primary air filters possess larger surface areas that allow them to capture more particles. Primary filters are made from pleated paper or polyester.
Secondary Air Filters:
Secondary air filters are usually located behind the primary air filters. Their roles are to capture residual particles that pass through the primary filters. Most secondary air filters incorporate a micro-glass media design that allows them to capture even the smallest particles. By preventing small particles from reaching the compressor, secondary air filters prolong the compressor's life.
Tertiary Air Filters:
Some CompAir compressors come with tertiary air filters. They serve the same function as the secondary air filters. That is, they capture residual particles that have passed through the primary and secondary air filters. Depending on the compressor model, tertiary air filters may be fitted with micro-glass media or synthetic media.
Dimensions:
The typical length of Compair air filters ranges from 20 mm to 80 mm; the width ranges from 20 mm to 80 mm, and the height is also from 20 mm to 80 mm.
Interface:
Some Compair air filters have a clip interface design, which enables users to quickly snap the filter into place or remove it. Other filters adopt threaded interfaces, where the filters are screwed into the air compressor pipelines securely.
Efficiency:
Compair air filters perform different functions, such as pre-separators, primary filters, and secondary filters. The pre-separators filter out large particles like dust and hair. Primary filters are finer and remove most contaminants. Secondary filters are the last line of defense against residual micro-particles.
Materials:
Common primary filter materials are PP, polyester, and synthetic fiber. Glass fiber and cellulose acetate usually work for secondary filters.
Periodic inspection:
Users should inspect the air filters at fixed intervals. Look for visible signs of damage. A regular examination of the filters allows users to find minor problems and tackle them early.
Cleaning:
Users should clean external surfaces of the air filters to prevent contaminants from entering the enclosed parts. When cleaning, ensure the filter is dry and away from water and moisture.
Replace
Based on the air filter's working conditions and the manufacturer's recommendations, users should timely replace the filters to ensure they work at optimal levels.
Keep spares:
Users can consider keeping a few spare air filters to reduce downtime during replacement.
Use genuine parts:
Users should use genuine Compair air filters for replacement. Generic filters may fit, but they can compromise the air compressor's performance and efficiency.
Air filters for CompAir can be used in various industrial settings and applications to prevent harmful contaminants from entering the manufacturers' compressors. Below are some typical usage scenarios for these air filters:
There are several factors to consider when purchasing a Compair air filter for a piece of equipment. To begin, buyers should understand the various types of air filters produced by Compair. They should be aware of the differences between the inline and integral air filter types. Essentially, an inline air filter will stand alone in a pipeline, while an integral air filter will be integrated into the entire compressor unit. Users typically prefer integral filters because they are easy to change.
Next, buyers should study the different filter mediums available. Compair's air filters utilize both cellulose and synthetic filter media. Synthetic filter media are more effective at trapping smaller particles. They also have longer service lives. Change schedules should also be kept in mind when purchasing an air filter. The specific work environment or the type of air filtration system in use will dictate how often the filter needs to be replaced. Typical intervals range between 6 and 12 months. Remember that integral air filters have change schedules that are less frequent.
Advisably, buyers should choose the correct filter based on the type of compressor in use. Different types of air filters have been designed for scroll, rotary, and other specific compressor types. Check the physical dimensions of the proposed filter replacement. Ensure that it matches the dimensions of the filter being replaced to get a good fit.
When buying a Compair air filter, choose high-efficiency filters with a superior filtration capacity. Such filters will trap a larger number of contaminants while allowing greater volumes of air to pass through. More importantly, buyers should invest in genuine Compair air filters. Counterfeit and generic filters are available at very low costs, but they are not effective. Generic filters may also damage a piece of equipment.
Q1: What happens if buyers neglect air filter for compressors maintenance schedule?
A1: Neglecting routine air filter for Compair compressor maintenance can lead to decreased performance, costly repairs, and shortened lifespan. Clog filters restrict airflow resulting in higher operating temperatures, strain on components and potential breakdown. Degraded air quality can contaminate compressed air damaging downstream equipment and products. It's crucial to prioritize air filter maintenance to avoid these detrimental consequences.
Q2: Can buyers replace air filters for Compair compressors with generic filters?
A2: No, using generic air filters in Compair compressors is not recommended. Compair filters are precisely engineered to ensure optimal fit, filtration efficiency, and preserve compressor performance. Generic filters may poorly fit, allowing contaminants to pass and potentially damaging the compressor.
Q3: How can buyers tell if the air filter for Compair compressors is clogged?
A3: There are distinct signs that the Compair air filter is clogged. The first is the noticeable drop in compressor performance indicated by lower airflow and higher operating temperatures. Second, inspecting the filter may show dirt, dust, or damage to the filter's material. A filter change is necessary if the compressor starts to shut down frequently during operation. Pay attention to these indicators and change filters when due to maintain optimal air quality and equipment performance. Compair air filters come pre-treated with desiccant for additional moisture control. The use of desiccants helps to prevent mold growth in the filter.
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