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500 ton press machine

(8857 products available)

About 500 ton press machine

Types of 500 ton press machines

The 500 ton press machine is available in various models designed to meet different needs. Here's a look at some of them:

  • H-frame presses:The H-frame500 ton press machine has an H-frame shape. It's also known as a column press. It uses a machine to apply force to materials. The force can change the shape of a material or its size. The H-frame press comes in two models, namely vertical and horizontal. The machine achieves metal forming, bending, punching, drilling, and welding. One of the advantages of an H-frame press is that it has an open frame design. This feature allows for easy workpiece loading and alignment. The operator sees the entire operation. The press also comes in manipulator and stationary models.
  • Fabricated frame presses:Also known as a flat plate press, the fabricated frame press uses steel plates for the frame. This press model has a unique build that involves thick steel plates built together in a press shape. Its build makes it very secure and stable during pressing and withstanding high-pressure loads. The fabricated frame500 ton press machine works well for automotive parts, wood parts, composite materials, etc.
  • C-frame presses:500 ton C-frame press machines are the most compact. They cover less space even though they are very powerful. This press model applies high pressure without using a heavy motor. The C-frame press achieves assembling, disassembling, detaching, squeezing, forming, bending, pressing, and joining. A great advantage of the C-frame press machine is that it takes up minimal workshop space. The lightweight frame makes it portable and very accessible for machining operations to happen almost anywhere.
  • Slide frame presses machines:The slide frame machines press models use a similar dual frame design. A unique aspect of the machine is the dual slide system. It provides throughput and repeatability for diverse manufacturing needs.
These are some of the popular types of500 ton presses available on the market. Other niche types are the hot press, cold press, and hydrostatic press.”

Specifications and Maintenance

The specifications of a hydraulic press machine 500 ton mainly focus on press dimensions, pressing capacity, power, etc. These specifications often vary based on the types of hydraulic presses.

  • Dimensions: Hydraulic machines have different dimensions depending on their types. The overall length, width, and height of the machine determine the factor of the pressing element, such as the size of the die or mold.
  • Pressure capacity: The capacity of hydraulic press machines is determined in tonnage. This indicates the weight of a pressurized item that the machine can handle. Hydraulic presses with small tonnage are often used for light to medium production applications, while machines with larger tonnage are suitable for the automotive and aerospace industries.
  • Motor power: The power of the motor of a hydraulic press machine determines the amount of pressure it can produce. A higher motor power indicates that the machine will have a higher pressing capacity.
  • Mold size: Hydraulic presses often come with different types of molds to fit the pressing requirements. They may have a circular mold, an oval mold, a square mold, or a custom mold according to the buyer’s needs. The size and shape of the mold will determine the dimensions and weight of the mold.
  • Material: The materials used to construct the frame and press plates include cast iron, alloy steel, and stainless steel, all of which offer strong resistance to any kind of deformation or damage over a long period of time.

Like many other industrial machines, a 500 ton hydraulic press machine also requires maintenance. Many functioning parts of the machine must be oiled and lubricated at regular intervals to keep it working smoothly and without any hiccups. After all, the performance of the machine relies on essential maintenance and tireless lubrication.

  • Weekly clean the entire machine and system. Wipe hydraulic cylinders pressing plates, molds, and other accessories.
  • Monthly oiling of chains, guides, and sliders is required. Lubricate the gearbox also with lubricating oil.
  • Grease should be applied to the gears and racks.
  • Make sure that the glue, rubber, and gasket of the machine is free from any impurities prior to use. This is important to ensure that there is no leakage when the machine is functioning.
  • Operator Manual: The maintenance method and schedule for hydraulic machines also depend on equipment types and models. Operators should refer to the specific equipment manual to understand the maintenance requirements and schedules for hydraulic press machines.

Applications and scenarios of the 500 ton press machine

A 500 ton press machine has applications in manufacturing industries and workshops. In the automotive and aerospace industries, a 500-ton hydraulic press forms various body parts and structural components, such as body shells, chassis components, bulkheads, and brackets. In the electronics industry, a 500 ton hydraulic press machines assemble and form electronic components like connectors, switches, and capacitors. In the Appliance industry, a hydraulic press machine forms appliances housing and components from metal sheets. These include microwaves, refrigerators, and ovens.

A 500-ton metal press machine is ideal for high-volume production runs because it can efficiently process large quantities of material. It delivers consistent force and control, ensuring uniform results with minimal variance. This machine also presses various metal types, such as aluminum, brass, copper, carbon steel, and stainless steel.

In jewelry-making workshops, a smaller version of the 500-ton press can imprint or engrave patterns on jewelry pieces like bracelets, rings, and necklaces. The pre-worked metal pieces are placed on the molds of the hydraulic press. Hydraulic presses with a 500 ton capacity and higher have digital controls for automation and remote management. Operators can program press parameters, make precise adjustments, and monitor real-time press conditions. This feature increases the efficiency of the hydraulic press and minimizes operator error.

In workshops dealing with heavy machinery like ships and large-scale construction, the 500 ton hydraulic press will straighten or align pipes, beams, and frames. Such tasks will require a heavy-duty machine with large pressing capacities. Many workshops and manufacturing plants choose a machine with digital control, as security is crucial in high-pressure setups. The password-protected user interface in a remote press machine allows only authorized individuals to access specific settings and functionalities, ensuring safe operation.

How to choose a 500 ton press machine

When purchasing a heavy-duty press machine, it's crucial to first comprehend its applications in order to select the proper machine. Some materials' chemical processes and synthesis requirements may call for the use of a specific kind of tonnage and press. For instance, a 500-ton hydraulic press brake machine will be employed for different applications than an extruder press machine. Studying the machine's features after determining what kind of machine is needed for the intended application can help.

Both automatic and manual operating systems are present in heavy-duty presses. Consider learning more about the system's capabilities and what it would mean for the workload to be pressurized. A manual system would require humans to run it, while an automated system could carry out tasks faster and more efficiently, but it would need more significant electricity to function. Examine its parts, such as the machine bed. A sturdy machine bed is always required to absorb the force generated by the press without becoming deformed or damaged. The machine's longevity and ability to protect the parts from damage depend on this feature.

To keep the moving parts operating smoothly, lubrication is critical. Investigate the lubrication systems integrated into the machines to choose how much of their daily operation will be required. Examine the hydraulic system, as this is what propels the machine forward, and select the pump that provides the necessary force.

Warranty and after-sales support from the manufacturer or distributor are helpful for business buyers. The warranty duration will give them more confidence in purchasing the product. They will also learn more about the product if, after the sale, they have questions that need clarification.

Q&A

Q: What is a 500-ton press machine used for?

A: A 500-ton hydraulic press machine is used for a wide range of industrial applications, including metal forming, stamping, deep drawing, bending, embossing, trimming, cutting, and assembling.

Q: What are the types of 500-ton press machines?

A: The two main types of hydraulic presses are frame presses and straight-line presses. The five most common varieties include the H-frame press, four-post press, C-frame press, straight-line post press, and hydraulic trim press.

Q: What benefits does a 500-ton hydraulic press machine have?

A: A 500-ton press machine is versatile because it can shape and work with different materials. It is also easy to operate, as the machine only requires the operator to push a button or flip a switch to start the pressing operation.

Q: What are the main parts of a 500-ton hydraulic press machine?

A: A 500-ton hydraulic press machine has the following parts: the machine body, hydraulic cylinder, hydraulic pump, control system, pressing plate, safety system, and drawer.